Fiberglass Mesh For Stronger 3D Prints

There are many clever ways to make stronger 3D prints, be they by the use of special slicing algorithms or by unusual filaments. [Brtv-z] has taken a more straightforward tack, by making glass-reinforced prints using painters fiberglass mesh tape.

It’s a laborious technique that involves stopping the print to manually place the fiberglass at each successive millimeter of print. The resulting test piece comes off the print bed festooned with fiberglass mesh, and once it’s been trimmed, he subjects it to some tests which you’ll see in the video below the break(Russian language, but there are subtitles).

The tests are fairly rough and ready involving a hammer (we winced at the hammering in a vice, but of course this piece isn’t forged steel!) and standing on a flat piece of print balanced between two blocks. As you’d expect, the reinforced piece appears the stronger, but these tests would benefit from a calibrated set-up to quantify the strength.

So if you’re of a mind to experiment, this certainly seems like an accessible if rather tedious way to make glass reinforced 3D prints. If you then want to characterize them, remember this can be done with a bit of farmyard engineering if you have nothing better.

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A beige keyboard with blue and grey keys sits on a colorful deskmat atop a wooden desk. A small box with a round Touch ID button sits next to the keyboard.

Standalone Touch ID For Your Desktop Mac

With the proliferation of biometric access to mobile devices, entering a password on your desktop can feel so passé. [Snazzy Labs] decided to fix this problem for his Mac by liberating the Touch ID from a new Apple keyboard.

When Apple introduced its own silicon for its desktops, it also revealed desktop keyboards that included their Touch ID fingerprint reader system. Fingerprint access to your computer is handy, but not everyone is a fan of the typing experience on Apple keyboards. Wanting to avoid taping a keyboard under his desk, [Snazzy Labs] pulled the logic board from the keyboard and designed a new 3D printed enclosure for the Touch ID button and logic board so that the fingerprint reader could reside close to where the users hands actually are.

One interesting detail discovered was the significantly different logic boards between the standard and numpad-containing variants. The final enclosure designs feature both wireless and wired versions for both the standard and numpad logic boards if you should choose to build one of your own. We’re interested to see if someone can take this the next step and use the logic board to wire up a custom mechanical keyboard with Touch ID.

If [Snazzy Labs] seems familiar, you may recognize him from their Mac Mini Mini. If you’re more in the mood to take your security to the extreme, check out this Four Factor Biometric Lockbox that includes its own fingerprint reader.

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3D Modelling In English With AI

By now, you’ve surely seen the AI tools that can chat with you or draw pictures from prompts. OpenAI now has Point-E, which takes text or an image and produces a 3D model. You can find a few runnable demos online, but good luck having them not too busy to work.

We were not always impressed with the output. Asking for “3d printable starship Enterprise,” for example, produced a point cloud that looked like a pregnant Klingon battle cruiser. Like most of these tools, the trick is finding a good prompt. Simple things like “a chair” seemed to work somewhat better.

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Harmonic Vs Cycloidal Show Down

What’s better? Harmonic or cycloidal drive? We aren’t sure, but we know who to ask. [How To Mechatronics] 3D printed both kinds of gearboxes and ran them through several tests. You can see the video of the testing below.

The two gearboxes are the same size, and both have a 25:1 reduction ratio. The design uses the relatively cheap maker version of SolidWorks. Watching the software process is interesting, too. But the real meat of the video is the testing of the two designs.

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Arc Overhangs Make “Impossible” 3D Prints

An accidental discovery by [3DQue] allows overhangs on FDM printers that seem impossible at first glance. The key is to build the overhang area with concentric arcs. It also helps to print at a cool temperature with plenty of fan and a slow print speed. In addition to the video from [3DQue], there’s also a video from [CNC Kitchen] below that covers the technique.

If you want a quick overview, you might want to start with the [CNC Kitchen] video first. The basic idea is that you build surfaces “in the air” by making small arcs that overlap and get further and further away from the main body of the part. Because the arcs overlap, they support the next arc. The results are spectacular. There’s a third video below that shows some recent updates to the tool.

We’ve seen a similar technique handcrafted with fullcontrol.xyz, but this is a Python script that semi-automatically generates the necessary arcs that overlap. We admit the surface looks a little odd but depending on why you need to print overhangs, this might be just the ticket. There can also be a bit of warping if features are on top of the overhang.

You don’t need any special hardware other than good cooling. Like [CNC Kitchen], we hope this gets picked up by mainstream slicers. It probably will never be a default setting, but it would be a nice option for parts that can benefit from the technique. Since the code is on GitHub, maybe people familiar with the mainstream slicers will jump in and help make the algorithm more widely available and automatic.

What will you build with this tool? If you don’t like arcs, check out conical slicing or non-planar slicing instead.

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Self-Assembling Virus Model Is 3D Printed

Sometimes a visual or tactile learning aid can make all the difference to elucidating a concept to an audience. In the case viruses and their methods of self-assembly, [AtomicVirology] made a 3D printed device to demonstrate how they work. 

The result of this work is a printed dodecahedron, assembled from multiple components. Each face of the dodecahedron consists of a 5-sided pentagon, and is a separate piece. Each face contains magnets which allow the various faces to stick together. Amazingly, when a bunch of these faces are all thrown into a container and jumbled together, they eventually assemble themselves into complete dodecahedrons.

While it’s no virus, and the parts can’t replicate themselves en masse,  the demonstration is instructive. Viruses themselves self-assemble in a similar fashion, thanks to sub-units that interact with each other in the tumultuous environment of a host cell.

We love a good teaching tool around these parts. 3D printing has the benefit of allowing teachers to create their own such devices with just a few hours spent in some CAD software.

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DrLCD Is Here To Give Your MSLA Printer A Checkup

Over the last couple years, we’ve seen an absolute explosion of masked stereolithography (MSLA) 3D printers that use an LCD screen to selectively block UV light coming from a powerful LED array. Combined with a stepper motor that gradually lifts the build plate away from the screen, this arrangement can be used to produce high-resolution 3D prints out of photosensitive resins. The machines are cheap, relatively simple, and the end results can be phenomenal.

But they aren’t foolproof. As [Jan Mrázek] explains, these printers are only as good as their optical setup — if they don’t have a consistent UV light source, or the masking LCD isn’t working properly, the final printed part will suffer. In an effort to better understand how these factors impact print quality, he designed the DrLCD: a TSL2561 luminosity sensor mounted to a robotic arm with associated software to map out the printer’s light source.

The individual LED assemblies are clearly visible.

The results when running DrLCD against a few different types of printers is fascinating. [Jan] was clearly able to make out the type of lenses used, and in one case, was even able to detect that a darker spot in the scan was due to a bit of resin having leaked into the light source and clouded up the optics.

But DrLCD can do more than just tell you where you’ve got a dark spot. Using the data collected from the scan, it’s possible to create a “compensation map” that can be combined with the sliced model you wish to print. As the slicer assumes an idealistic light source, this map can help by adding additional masking where bright spots in the display have been detected.

[Jan] goes on to compare the dimensional accuracy of printed parts before and after the compensation map has been applied to the model, and was able to identify a small but distinctive improvement. Not everyone is going to be concerned about the 157 µm deviation observed without the backlight compensation, but we certainly aren’t going to complain about 3D printers getting even more dimensionally accurate.

A couple years back we covered a similar technique that used a DSLR to capture high-resolution images of the bed. While arguably much easier to pull off, we can’t help but fall in love with the glorious overengineering that went into the DrLCD system, and we can’t wait until it starts making house calls.