Micro Quadcopter Designed In OpenSCAD

April 2, 2021 by Lewin Day 20 Comments

Quadcopters are fantastical things, and now come in a huge variety of flavours, from lithe featherweight racers to industrial-grade filming rigs worth tens of thousands of dollars. The Beatle-1 from [masterdezign] comes in at the smaller scale, and its body was created entirely in code.

To create the Beatle-1, [masterdezign] used OpenSCAD, a 3D modelling program that uses code rather than visual tools for producing geometry. Thus, with a series of Boolean operations, extrusions and rotations, a basic lightweight quadcopter frame is created in a handful of lines of text. Then, it’s just a simple job of 3D printing the parts, wiring up four Olimex F1607 motors and hooking up a flight controller and the little drone is ready for takeoff.

The Beatle-1 serves as not only a fun flying toy but also a great example of applying OpenSCAD modelling techniques to real-world applications. Parts are available on Thingiverse for those wishing to roll their own. 3D printed drone frames are popular, and we’ve seen a few around these parts before. Video after the break.

Continue reading “Micro Quadcopter Designed In OpenSCAD” →

Off-The-Shelf Parts Make A Tidy Heater For Resin Printer

April 1, 2021 by Lewin Day 6 Comments

Resin printers can offer excellent surface finish and higher detail than other 3D printing technologies, but they come with their own set of drawbacks. One is that they’re quite sensitive to temperature, generally requiring the resin chamber to be heated to 25-30 degrees Celsius for good performance. To help maintain a stable temperature without a lot of mucking around, [Grant] put together a simple chamber heater for his printer at home.

Rather than go for a custom build from scratch with a microcontroller, [Grant] was well aware that off-the-shelf solutions could easily do the job. Thus, a W1209 temperature control board was selected, available for under $5 online. Hooked up to a thermocouple, it can switch heating elements via its onboard relay to maintain the set temperature desired. In this case, [Grant] chose a set of positive-temperature coefficient heating elements to do the job, installing them around the resin chamber for efficiency.

The heater can preheat the chamber in under fifteen minutes, much quicker than other solutions using space heaters or heat mats. The time savings will be much appreciated by [Grant], we’re sure, along with the attendant increase in print quality. If you’re still not sure if resin printing is for you, have a read of our primer. And, if you’ve got your own workflow improvements for resin printing, drop us a line!

JIT Vs. AM: Is Additive Manufacturing The Cure To Fragile Supply Chains?

April 1, 2021 by Dan Maloney 46 Comments

As fascinating and frustrating as it was to watch the recent Suez canal debacle, we did so knowing that the fallout from it and the analysis of its impact would be far more interesting. Which is why this piece on the potential of additive manufacturing to mitigate supply chain risks caught our eye.

We have to admit that a first glance at the article, by [Davide Sher], tripped our nonsense detector pretty hard. After all, the piece appeared in 3D Printing Media Network, a trade publication that has a vested interest in boosting the additive manufacturing (AM) industry. We were also pretty convinced going in that, while 3D-printing is innovative and powerful, even using industrial printers it wouldn’t be able to scale up enough for print parts in the volumes needed for modern consumer products. How long would it take for even a factory full of 3D-printers to fill a container with parts that can be injection molded in their millions in China?

But as we read on, a lot of what [Davide] says makes sense. A container full of parts that doesn’t arrive exactly when they’re needed may as well never have been made, while parts that are either made on the factory floor using AM methods, or produced locally using a contract AM provider, could be worth their weight in gold. And he aptly points out the differences between this vision of on-demand manufacturing and today’s default of just-in-time manufacturing, which is extremely dependent on supply lines that we now know can be extremely fragile.

So, color us convinced, or at least persuaded. It will certainly be a while before all the economic fallout of the Suez blockage settles, and it’ll probably longer before we actually see changes meant to address the problems it revealed. But we would be surprised if this isn’t seen as an opportunity to retool some processes that have become so optimized that a gust of wind could take them down.

Moving Things With Electricity

March 29, 2021 by Al Williams 9 Comments

We use electricity to move things with the help of motors and magnets all the time. But if you have enough voltage, you can move things with voltage alone. As [James] found out, though, it works best if your objects — ping pong balls, in his case — are conductive.

He wanted to add a Van de Graaff generator to add to his “great ball machine” which already has some cool ways to move ping pong balls. However, to get the electrostatic motion, [James] had to resort to spraying the balls with RF shielding spray.

Continue reading “Moving Things With Electricity” →

To Lovers Of Small Boxes: A 3D Printable Design Just For You

March 28, 2021 by Donald Papp 7 Comments

Print them at 50% scale for a far cuter (and much less useful) result.

[Jacob Stanton]’s design for 3D-printable, stacking and locking boxes is a great example of design for manufacturability (DFM). MicroStacks show how part of good DFM is taking the manufacturing method’s strengths and weaknesses into account. [Jacob]’s boxes are created specifically with 3D printing in mind, which is great design whether somebody is making one, or dozens.

The boxes have sturdy parts that all print without any need for supports, fasteners, or post-processing. In addition, since no two 3D printers are quite alike and some print better than others, the parts are also designed to be quite forgiving of loose tolerances. Even on a printer that is less well-tuned than it could be, the design should still work. The boxes also have a nice stacking feature: a sturdy dovetail combined with a sliding tab means that once boxes are stacked, they’re not coming apart by accident unless something breaks in the process.

The boxes as designed are about big enough to store AA cells. Not the right size for you? One nice thing about a 3D-printable design that doesn’t need supports is that it’s trivial to uniformly scale the size of the models up or down to match one’s needs without introducing any print complications in the process. You can watch [Jacob] assemble and demonstrate his design in the video, embedded below.

Continue reading “To Lovers Of Small Boxes: A 3D Printable Design Just For You” →

Don’t Fret Over The Ukulele

March 27, 2021 by Bryan Cockfield 17 Comments

A ukulele is a great instrument to pick to learn to play music. It’s easy to hold, has a smaller number of strings than a guitar, is fretted unlike a violin, isn’t particularly expensive, and everything sounds happier when played on one. It’s not without its limited downsides, though. Like any stringed instrument some amount of muscle memory is needed to play it fluidly which can take time to develop, but for new musicians there’s a handy new 3D printed part that can make even this aspect of learning the ukulele easier too.

Called the Easy Fret, the tool clamps on to the neck of the ukulele and hosts a series of 3D printed “keys” that allow for complex chord shapes to be played with a single finger. In this configuration the chords C, F, G, and A minor can be played (although C probably shouldn’t be considered “complex” on a ukulele). It also makes extensive use of compliant mechanisms. For example, the beams that hit the chords use geometry to imitate a four-bar linkage. This improves the quality of the sound because the strings are pressed head-on rather than at an angle.

While this project is great for a beginner learning to play this instrument and figure out the theory behind it, its creator [Ryan Hammons] also hopes that it can be used by those with motor disabilities to be able to learn to play an instrument as well. And, if you have the 3D printer required to build this but don’t have an actual ukulele, with some strings and tuning pegs you can 3D print a working ukulele as well.

Speaker Is Fully 3D Printed

March 25, 2021 by Al Williams 11 Comments

[Thomas] is always up to some kind of 3D printing project. His latest? A fully 3D printed speaker. This is possible because of designs by [Paul Ellis] that use 3D printed materials for nearly all parts of the speaker. You can see and hear the speaker in the video below.

You might expect different parts of the speaker use different filaments. There are also different techniques such as the use of single-wall printing that makes the speaker possible.

Continue reading “Speaker Is Fully 3D Printed” →