How To Make A Pilotron, The Forgotten Tube

December 13, 2018 by Lewin Day 21 Comments

The vacuum tube is largely ignored in modern electronic design, save for a few audio applications such as guitar and headphone amps. The transistor is smaller, cheaper, and inordinately easier to manufacture. By comparison, showing us just how much goes into the manufacture of a tube, [glasslinger] decided to make a wire-element pilotron – from scratch!

To say this is an involved build is an understatement. Simply creating the glass tube itself takes significant time and skill. [glasslinger] shows off the skills of a master, however – steadily working through the initial construction, before showing off advanced techniques necessary to seal in electrodes, produce the delicate wire grid, and finally pull vacuum and seal the tube completely.

The project video is an hour long, and no detail is skipped. From 2% thoriated tungsten wire to annealing torches and grades of glass, it’s all there. It’s enough that an amateur could reproduce the results, given enough attempts and a complete shop of glassworking equipment.

The pilotron may be a forgotten design, but in 2018 it once again gets its day in the sun. Overall, it’s a testament to [glasslinger]’s skill and ability to be able to produce such a device that not only looks the part, but is fully functional on an electronic level, as well.

There’s a few people out there still building valves the old fashioned way, and we’d love to see more – tip ’em if you got ’em. Video after the break.

[Thanks to Morris for the tip!]

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Mini Van De Graaff Is A Shocking Desk Toy

December 10, 2018 by Tom Nardi 21 Comments

The Van De Graff generator is a device capable of generating potentially millions of volts of electricity which you can build in an afternoon, probably from parts you’ve got in the junk bin. This is not a fact that’s escaped the notice of hackers for decades, and accordingly we’ve seen several Van De Graaff builds over the years. So has high voltage hacker [Jay Bowles], but he still thought he could bring something new to the table.

The focus of his latest build was to not only produce one of the most polished and professional versions of this venerable piece of high voltage equipment, but also make it accessible for others by keeping the design simple and affordable. The final result is a 40,000 volt Van De Graaff generator that’s powered by two AA batteries and can fit in the palm of your hand.

Put simply, a Van De Graaff generator creates static electricity from the friction of two metal combs rubbing against a moving belt, which is known as the triboelectric effect. The belt is stretched between the two combs and passes through an insulated tube, which serves to “pump” electrons from one side to the other. The end result is that a massive charge builds up on the positive side of the Van De Graaff generator, which is all too willing to send a spark firing off towards whatever negatively charged object gets close enough.

The video after the break guides viewers through the process of turning this principle into a practical device, illustrating how remarkably simple it really is. A common hobby motor is used to get the belt going, in this case just a wide rubber band, and the rest of the components are easily sourced or fabricated. Even for what’s arguably the most intricate element of the build, the combs themselves, [Jay] uses nothing more exotic than aluminum foil tape and a piece of stranded wire splayed out.

Combined with the acrylic base and the purpose-made metal sphere (rather than using a soda can or other upcycled object), the final result not only generates healthy sparks but looks good doing it. Though if the final fit and finish isn’t important, you could always build one out of stuff you found in the trash.

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NTP Morse Code Clock Powered By ESP8266

December 8, 2018 by Tom Nardi 6 Comments

We’ve featured a great many unique clocks here on Hackaday, which have utilized nearly every imaginable way of conveying the current time. But of all these marvelous timepieces, the Morse code clock has the distinct honor of simultaneously being the easiest to construct and (arguably) the most difficult to read. As such, it’s little surprise we don’t see them very often. Which makes this latest entry into the field all the more interesting.

[WhisleyTangoHotel] has taken the basic concept of the Morse clock, which at its most simplistic could be done with a microcontroller and single LED, and expanded it into a (relatively) practical device. With both audio and visual signaling, and support for pulling the time from NTP, this is easily the most polished Morse code clock we’ve ever seen. Using it still requires you to have a decent grasp on Samuel Morse’s now nearly 200 year old encoding scheme of course, but on the bright side, this clock is sure to help keep your CW skills sharp.

For those following along at home, [WhisleyTangoHotel] provides a hand-drawn diagram to show how everything connects together in his Morse timepiece, but there’s nothing on the hardware side that’s likely to surprise the Hackaday reader. A single momentary push button represents the device’s sole user input, with the output being handled by a LED “tower” and speaker on their own respective pins on the microcontroller. Here a Adafruit Feather HUZZAH is used, but any ESP8266 would work in its place.

Of course, the advantage of using an ESP8266 board over your garden variety MCU is the Wi-Fi connectivity. This allows the clock to connect to an NTP server and get the current time before relaying it to the user. Some might think this overkill, but it’s really a critical feature; the lack of a proper RTC on the ESP means the clock would drift badly if not regularly synchronized. Assuming you’ve got a reliable Internet connection, this saves you the added cost and complexity of adding an external RTC.

[WhisleyTangoHotel] wraps up his blog post by providing his ESP8266 Arduino source code, which offers an interesting example in working not only with NTP and time zones on the ESP, but how to handle parsing strings and representing their principle characters in Morse code.

Interestingly enough, in the past we’ve seen a single LED clock that didn’t use Morse code to blink out the time, which might be a viable option as an alternate firmware for this device if you’re not in the Samuel Morse fan club.

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Magic Wand Learns Spells Through Machine Learning And An IMU

December 7, 2018 by Al Williams 6 Comments

Jennifer Wang likes to dress up for cosplay and she’s a Harry Potter fan. Her wizarding skills are technological rather than magical but to the casual observer she’s managed to blur those lines. Having a lot of experience with different sensors, she decided to fuse all of this together to make a magic wand. The wand contains an inertial measurement unit (IMU) so it can detect gestures. Instead of hardcoding everything [Jennifer] used machine learning and presented her results at the Hackaday Superconference. Didn’t make it to Supercon? No worries, you can watch her talk on building IMU-based gesture recognition below, and grab the code from GitHub.

Naturally, we enjoyed seeing the technology parts of her project, and this is a great primer on applying machine learning to sensor data. But what we thought was really insightful was the discussions about the entire design lifecycle. Asking questions to scope the design space such as how much money can you spend, who will use the device, and where you will use it are often things we subconsciously answer but don’t make explicit. Failing to answer these questions at all increases the risk your project will fail or, at least, not be as successful as it could have been.

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1970s Lab Equipment Turned Retro Pi Terminal

December 5, 2018 by Tom Nardi 20 Comments

When it was released, the Beckman Model 421 CRT controller represented the latest and greatest in liquid chromatography technology. Its 12 inch screen would allow the operator to view critical information such as flow rate and concentration, and its integrated keyboard simplified system control. It made liquid chromatography faster and easier, allowing lab technicians to focus on analysis rather than the complexities of operating the equipment.

But none of that matters right now. What matters is that [Igor Afanasyev] found one of these gloriously vintage devices at a local swap meet and decided it deserved a second chance at life. With a Raspberry Pi and a surprising amount of support hardware, he was able to turn this roughly 40 year old piece of scientific equipment into a multipurpose device that does everything from classic gaming to multimedia playback. It’s got a few quirks, but overall this is a gadget that any hacker would love to have kicking around their modern-day lab.

[Igor] explains that the Model 412 is essentially just a dumb terminal with no internal logic, so in theory it should have been possible to just hang the thing on a serial port and be done with it. But unfortunately the display drive board was dead, so a full rebuild was in order. This meant that there’s little left of the original device other than the keyboard and the case itself, but since it isn’t exactly a “vintage computer” in the traditional sense, we think the purists will allow it.

For the display, [Igor] used an LCD he salvaged from an old digital picture frame. It was the right size to fit the opening, and thanks to an unpopulated VGA header on the board, wasn’t too difficult to get connected to the Pi with an HDMI adapter. He also added a hardware VGA scanline generator board so that no matter what the Pi shows it will have that classic old-school look; a fantastic detail we don’t usually see on builds like this.

The keyboard on the Model 412 was more of a control panel than a traditional input device, so not only does it have keycaps which say things like “FLOW RATE” and “WRITE TAPE”, but it has a fairly weird layout. After reverse engineering the somewhat unusual key matrix, he spun up a custom firmware for the Arduino Pro Micro using QMK which would let him use the board on the Pi as a standard USB input device. But rather than replace the keys, [Igor] created a little cheat-sheet overlay that he could put over the board to see what keys translate to which letters. It’s awkward for sure, but we really appreciate that he preserved the unique nature and look of the Model 412.

Like the Heathkit H19 that was brought back to life with an internal Raspberry Pi or the DEC VT100 with a BealeBone inside there’s something about the visual aesthetic and no-nonsense approach of these vintage terminals which continue to make them compelling into the 21st century.

Editing GameCube Memory With A Raspberry Pi

December 5, 2018 by Brian Benchoff 1 Comment

[James] has been working with GameCubes, emulators, and Animal Crossing for a while now, and while emulators are sufficient, he’d like to play on real hardware. This means he needs to write to a GameCube memory card. While there are a few options to do this, they either require a Wii or hardware that hasn’t been made in a decade. The obvious solution to this problem is to reverse engineer the GameCube memory card to read and write the memory with a Raspberry Pi.

There’s an incredible amount of unofficial documentation for every console, and [James] stumbled upon a GC-Forever forum post that describes the electrical signals inside the GameCube memory card. There’s your standard compliment of power and ground pads, along with a DI, DO, CS, Clk, and an INT pin. [James] broke out the magnet wire and soldered up a pin header to these cards. Data was then captured with a Salae logic analyzer, and lo and behold, it looked like a standard SPI protocol.

With the low-level protocol worked out, [James] checked out the Yet Another GameCube Documentation to get the main functions allowed through the SPI bus. The ‘read block’, for instance, starts off with 0x52 and an address offset. A little bit of Python on a Raspberry Pi meant [James] could read and write the entire GameCube memory card. Right now the code is a little rough, but all the work is available should you want to edit your Animal Crossing save with a Raspberry Pi.

This work follows [James]’ earlier work on getting into the debug menu of Animal Crossing, allowing him to add items to his inventory. With this latest advancement, it’s only a matter of time before we plug Raspberry Pis directly into a GameCube.

Yet Another Restomod Of The Greatest Computer Ever

December 4, 2018 by Brian Benchoff 40 Comments

The best computer ever made is nearly thirty years old. The Macintosh SE/30 was the highest-spec original all-in-one Macs, and it had the power of a workstation. It had expansion slots, and you could hang a color monitor off the back. It ran Unix. As such, it’s become the prize of any vintage computer collector, and [Kris] recently completed a restomod on our beige king. It’s a restored Macintosh SE/30, because yes, we need to see more of these.

The restoration began with the case, which over the last thirty years had turned into an orange bromiated mess. This was fixed with RestOBrite, or Retr0Brite, or whatever we’re calling it now. This was just Oxyclean and an off-the-shelf bottle of 3% hydrogen peroxide, left out in the sun for a little bit.

Of course the capacitors had spilled their magic blue smoke over the last three decades, so a few replacements were in order. This is well-trodden territory, but [Kris] also had to replace the SCSI controller chip. Three of the pads for this chip had lifted, but this too is something that can be fixed.

With the restoration work complete, [Kris] turned his attention to doing something with this computer. The spinny hard drive was replaced with a SCSI2SD, currently the best solution to putting SCSI disks into old computers. There are a few more additions, including a Micron Xceed color video adapter, a video card that allows the SE/30 to drive two monitors (internal included) in color.

The current plans are to attach a modem to this SE/30, have it ring into a Raspberry Pi, and surf the web over a very slow connection. There is another option, though: You can get a WiFi adapter for the SE/30, and there’s a System 7 extension to make it work. Yes, we’re living in the future, in the past. It’s awesome.