Sending 3D Printed Parts To Mars: A Look Inside JPL’s Additive Manufacturing Center

November 10, 2020 by Dan Maloney 5 Comments

With the Mars 2020 mission now past the halfway point between Earth and its destination, NASA’s Jet Propulsion Lab recently released a couple of stories about the 3D-printed parts that made it aboard the Perseverance rover. Tucked into its aeroshell and ready for its high-stakes ride to the Martian surface, Perseverance sports eleven separate parts that we created with additive manufacturing. It’s not the first time a spacecraft has flown with parts made with additive manufacturing technique, but it is the first time JPL has created a vehicle with so many printed parts.

To take a closer look at what 3D-printing for spaceflight-qualified components looks like, and to probe a little into the rationale for additive versus traditional subtractive manufacturing techniques, I reached out to JPL and was put in touch with Andre Pate, Additive Manufacturing Group Lead, and Michael Schein, lead engineer on one of the mission’s main scientific instruments. They both graciously gave me time to ask questions and geek out on all the cool stuff going on at JPL in terms of additive manufacturing, and to find out what the future holds for 3D-printing and spaceflight.

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Prism Lighting – The Art Of Steering Daylight

November 9, 2020 by Moritz v. Sivers 33 Comments

The incandescent light bulb was one of the first early applications of electricity, and it’s hard to underestimate its importance. But before the electric light, people didn’t live in darkness — they thought of ways to redirect sunlight to brighten up interior spaces. This was made possible through the understanding of the basic principles of optics and the work of skilled glassmakers who constructed prism tiles, deck prisms, and vault lights. These century-old techniques are still being applied today for the diffusion of LEDs or for increasing the brightness of LCD displays.

Semantics First!

People in optics are a bit sloppy when it comes to the definition of a prism. While many of them are certainly not geometric prisms, Wikipedia defines it as a transparent optical element with flat, polished surfaces of which at least one is angled. As can be seen in the pictures below some of the prisms here do not even stick to this definition. Browsing the catalog of your favorite optics supplier you will find a large variety of prisms used to reflect, invert, rotate, disperse, steer, and collimate light. It is important to point out that we are not so much interested in dispersive prisms that split a beam of white light into its spectrum of colors, although they make great album covers. The important property of prisms in this article is their ability to redirect light through refraction and reflection.

A Safe Way to Bring Light Under Deck

A collection of deck lights used to direct sunlight below deck in ships. Credit: glassian.org

One of the most important uses of prism lighting was on board ships. Open flames could have disastrous consequences aboard a wooden ship, so deck prisms were installed as a means to direct sunlight into the areas below decks. One of the first patents for deck lights “THE GREAT AND DURABLE INCREASE OF LIGHT BY EXTRAORDINARY GLASSES AND LAMPS” was filed by Edward Wyndus as early as 1684. Deck prisms had typical sizes of 10 to 15 centimeters. The flat top was installed flush with the deck and the sunlight was refracted and directed downward from the prism point. Because of the reversibility of light paths (“If I can see you, you can see me”) deck prisms also helped to spot fires under deck. Continue reading “Prism Lighting – The Art Of Steering Daylight” →

The BYTE Is The Grand Prize Winner Of The 2020 Hackaday Prize

November 7, 2020 by Mike Szczys 13 Comments

The BYTE, an open-source mouth-actuated input device for people with physical challenges has just been named the Grand Prize winner of the 2020 Hackaday Prize. The award for claiming the top place and title of “Best All Around” in this global engineering initiative is $50,000. Five other top winners and four honorable mentions were also named during this evening’s Hackaday Prize Ceremony, held during the Hackaday Remoticon virtual conference.

This year’s Hackaday Prize focused on challenges put forth by four non-profit partners who have first hand knowledge of the problems that need solving as they work to accomplish their missions. These organizations are Conservation X Labs, United Cerebral Palsy Los Angeles, CalEarth, and Field Ready. Join us below for more on the grand prize winner and to see the Best in Category and Honorable Mention winners from each non-profit challenge, as well as the Best Wildcard project.

Over $200,000 in cash prizes have been distributed as part of this year’s initiative where hundreds of hardware hackers, makers, and artists competed to build a better future. Continue reading “The BYTE Is The Grand Prize Winner Of The 2020 Hackaday Prize” →

Local And Remote Debugging With GDB

November 6, 2020 by Maya Posch 27 Comments

As a debugger, GDB is a veritable Swiss Army knife. And just like exploring all of the non-obvious uses of a those knives, your initial response to the scope of GDB’s feature set is likely to be one of bewilderment, subsequent confusion, and occasional laughter. This is an understandable reaction in the case of the Swiss Army knife as one is unlikely to be in the midst of an army campaign or trapped in the wilderness. Similarly, it takes a tricky debugging session to really learn to appreciate GDB’s feature set.

If you have already used GDB to debug some code, it was likely wrapped in the comfort blanket of an IDE. This is of course one way to use GDB, but limits the available features to what the IDE exposes. Fortunately, the command line interface (CLI) of GDB has no such limitations. Learning the CLI GDB commands also has the advantage that one can perform that critical remote debug session even in the field via an SSH session over the 9600 baud satellite modem inside your Swiss Army knife, Cyber Edition.

Have I carried this analogy too far? Probably. But learning the full potential of GDB is well worth your time so today, let’s dive in to sharpen our digital toolsets.

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AlphaSmart Neo Teardown: This Is The Way To Write Without Distractions

November 5, 2020 by Kristina Panos 52 Comments

History will always have its in-between technologies — that stuff that tides us over while the Next Big and Lasting Thing is getting the kinks worked out of it. These kinds of devices often do one thing and do it pretty well. Remember zip drives? Yeah you do. Still have mine.

The halcyon days of the AlphaSmart NEO sit in between the time where people were chained to heavy typewriters and word processors and the dawn of on-the-go computing. Early laptops couldn’t be trusted not to die suddenly, but the NEO will run for 700 hours on three AAs.

The NEO stands for the freedom to get your thoughts down wherever, whenever, without the need for a desk, paper, ink, ribbons, power cords, and the other trappings that chain people indoors to flat surfaces. And that’s exactly what was so tantalizing to me about it. Inspiration can truly strike anywhere at any time, so why not be prepared? This thing goes from off to blinking cursor in about a second and a half. There’s even a two-button ‘on’ option so you don’t run the battery down or accidentally erase files while it’s in your bag.

These might be the world’s greatest scissor switches.

L-R: DC power, IR, USB-B, and USB-A for connecting to a printer.

I bought this funny little word processor a few years ago when I wanted to attempt NaNoWriMo — that’s National Novel Writing Month, where you write 50,000 words towards a novel, non-fiction book, or short story collection in any genre you want. It averages out to 1,667 words a day for 30 days. Some days it was easy, some days it was not. But every non-Hackaday word I typed that month was on this, my Mean Green Words Machine.

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MOSAiC Project Freezes A Boat In The Arctic Ice Pack For Science

November 4, 2020 by Zoe Skyforest 5 Comments

Just over a fortnight ago, RV Polarstern, a German research vessel, sailed back into port, heralding the end of the largest Arctic research project ever undertaken. The MOSAiC expedition, short for Multidisciplinary drifting Observatory for the Study of Arctic Climate, spent a full year running experiments to measure conditions at the North Pole, and research how the unique Arctic climate is being affected by human activity.

Unprecedented In Size And Scope

The operation was regularly resupplied by visits from other icebreakers, bringing equipment, food, and fresh personnel. Alfred-Wegener-Institut / Jan Rohde (CC-BY 4.0)

With a budget exceeding €140 million, and with over 300 scientists attached to the project, the expedition aimed to study a full year-long ice cycle in the Arctic region. To achieve this, the research vessel of the project, RV Polarstern, was navigated into an ice floe, and allowed to freeze in and drift with the ice pack. As the seasons progressed, the vessel drifted with the sea ice across the polar region. Along the way, a series of rotating research teams set up equipment on the ice and took regular measurements, investigating several scientific focus areas. Different groups observed atmospheric conditions and the sea ice itself, with researchers also focusing on biogeochemistry, the ocean, and the ecosystems in the area.

Icebreakers were used to transport goods and personnel to the RV Polarstern over the duration of the mission. The project faced issues in spring, as a pre-planned changeover executed by aircraft had to be abandoned due to restrictions brought about by the COVID-19 pandemic. Instead, this was also executed by ship, with the Polarstern temporarily leaving the ice to rendezvous with RV Sonne and RV Maria S. Merian for the changeover of approximately 100 crew and to pick up provisions. The detour took three weeks, but didn’t have any major negative impacts on the mission. Continue reading “MOSAiC Project Freezes A Boat In The Arctic Ice Pack For Science” →

As Facebook Tightens Their Grip On VR, Jailbreaking Looks More Likely

November 3, 2020 by Donald Papp 57 Comments

The Quest 2 wireless VR headset by Oculus was recently released, and improves on the one-and-a-half year old Quest mainly in terms of computing power and screen resolution. But Oculus is owned by Facebook, a fact that Facebook is increasingly keen on making very clear. The emerging scene is one that looks familiar: a successful hardware device, and a manufacturer that wants to keep users in a walled garden while fully controlling how the device can be used. Oculus started out very differently, but the writing has been on the wall for a while. Rooting and jailbreaking the Quest 2 seems inevitable, but what will happen then? Continue reading “As Facebook Tightens Their Grip On VR, Jailbreaking Looks More Likely” →