Learn Bil Herd’s DIY Surface Mount Assembly Process

February 2, 2021 by Bil Herd 40 Comments

You can do your own Surface Mount Technology based PCB assembly with just a handful of tools and some patience. At the heart of my SMT process is stopping to inspect the various steps all while trying to maintain a bit of cleanliness in the process.

Surface mount or Surface Mount Technology (SMT) is the modern way to assemble Printed Circuit Boards (PCB) and is what is commonly seen when opening a modern piece of tech. It’s much smaller than the older Through-Hole (TH) technology where the component leads were inserted into holes in PCB, and act we called “stuffing” since we had to stuff the components into the holes.

A few specialized tools make this a lot easier, but resourceful hackers will be able to pull together a solder paste stencil jig, vacuum tweezers, and a modified toaster oven with a controller that can follow the reflow profile of the solder paste. Where you shouldn’t skimp is on the quality, age, and storage of the solder paste itself.

Join me after the break for my video overview of the process I use in my workshop, along with details of every step of my SMT assembly process.

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It Costs WHAT?! A Sounding Into Hearing Aids

February 1, 2021 by Bob Baddeley 153 Comments

We are accustomed to medical devices being expensive, but sometimes the costs seem to far exceed reasonable expectations. At its most simplistic, a hearing aid should just be a battery, microphone, amplifier, and speaker, all wrapped in an enclosure, right? These kinds of parts can be had for a few dimes, so why do modern hearing aids cost thousands of dollars, and why can’t they seem to go down in price?

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Sirius XM Satellite Failure A Reminder That Space Is Risky (And That Satellite Insurance Is A Thing)

February 1, 2021 by Tom Nardi 58 Comments

It’s easy to imagine that once a spacecraft leaves Earth’s atmosphere and is in a stable orbit, the most dangerous phase of the mission is over. After all, that’s when we collectively close the live stream and turn our attentions back to terrestrial matters. Once the fire and fury of the launch is over with, all the excitement is done. From that point on, it’s just years of silently sailing through the vacuum of space. What’s the worst that could happen?

Unfortunately, satellite radio provider Sirius XM just received a harsh reminder that there’s still plenty that can go wrong after you’ve slipped Earth’s surly bonds. Despite a flawless launch in early December 2020 on a SpaceX Falcon 9 and a reportedly uneventful trip to its designated position in geostationary orbit approximately 35,786 km (22,236 mi) above the planet, their brand new SXM-7 broadcasting satellite appears to be in serious trouble.

Maxar Technologies, prime contractor for the SXM-7, says they’re currently trying to determine what’s gone wrong with the 7,000 kilogram satellite. In a statement, the Colorado-based aerospace company claimed they were focused on “safely completing the commissioning of the satellite and optimizing its performance.” But the language used by Sirius XM in their January 27th filing with the U.S. Securities and Exchange Commission was notably more pessimistic. No mention is made of bringing SXM-7 online, and instead, the company makes it clear that their existing fleet of satellites will be able to maintain service to their customers until a replacement can be launched.

So what happened, and more importantly, is there any hope for SXM-7? Neither company has released any concrete details, and given the amount of money on the line, there’s a good chance the public won’t get the full story for some time. But we can theorize a bit based on what we do know, and make some predictions about where things go from here.

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Why Blobs Are Important, And Why You Should Care

January 29, 2021 by Jenny List 53 Comments

We are extraordinarily fortunate to live at a time in which hardware with astounding capabilities can be had for only a few dollars. Systems that would once have taken an expensive pile of chips and discretes along with months of development time to assemble are now integrated onto commodity silicon. Whether it is a Linux-capable system-on-chip or a microcontroller, such peripherals as WiFi, GPUs, Bluetooth, or USB stacks now come as part of the chip, just another software library rather than a ton of extra hardware.

Beware The Blob!

An ESP-01 module — The cheapest of chips still comes with a blob.

If there is a price to be paid for this convenience, it comes in the form of the blob. A piece of pre-compiled binary software that does the hard work of talking to the hardware and which presents a unified API to the software. Whether you’re talking to the ESP32 WiFi through an Arduino library or booting a Raspberry Pi with a Linux distribution, while your code may be available or even maybe open source, the blob it relies upon to work is closed source and proprietary. This presents a challenge not only to Software Libre enthusiasts in search of a truly open source computer, but also to the rest of us because we are left reliant upon the willingness of the hardware manufacturer to update and patch their blobs.

An open-source advocate would say that the solution is easy, the manufacturers should simply make their blobs open-source. And it’s true, were all blobs open-source then the Software Libre crowd would be happy and their open-source nature would ease the generation of those updates and patches. So why don’t manufacturers release their blobs as open-source? In some cases that may well be due to a closed-source mindset of never releasing anything to the world to protect company intellectual property, but to leave it at that is not a full answer. To fully understand why that is the case it’s worth looking at how our multifunctional chips are made.

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Google Loon’s Internet Balloons Come Back To Earth After A Decade In The Stratosphere

January 28, 2021 by Maya Posch 47 Comments

After a journey of a decade, what started as Project Loon by Google is no more. Promoted as a way to bring communications to the most remote parts of the globe, it used gigantic, high-altitude balloons equipped with communication hardware for air to ground, as well as air to air communication, between individual balloons. Based around LTE technology, it would bring multiple megabit per second data links to both remote areas and disaster zones.

Seven years into its development, Loon became its own company (Loon LLC), and would provide communications to some areas of Kenya, in addition to Sri Lanka in 2015 and Puerto Rico in 2017 after Hurricane Maria. Three years later, in January of 2021, it was announced that Loon LLC would be shutting down operations. By that point it had become apparent that the technology would not be commercially viable, with alternatives including wired internet access having reduced the target market.

While the idea behind Loon sounds simple in theory, it turns out that it was more complicated than just floating up some weather balloon with LTE base stations strapped to them.

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Sony’s Electric Car Now Road Testing In Austria

January 27, 2021 by Zoe Skyforest 73 Comments

The Consumer Electronics Show was not typically a place for concept cars, and Sony aren’t known as a major automaker. However, times change, and the electric transport revolution has changed much. At the famous trade show, Sony shocked many by revealing its Vision-S concept — a running, driving, prototype electric car.

Far from a simple mockup to show off in-car entertainment or new fancy cameras, Sony’s entry into the automotive world is surprisingly complete. Recently, the Japanese tech giant has been spotted testing the vehicle on the road in Austria, raising questions about the future of the project. Let’s dive in to what Sony has shown off, and what it means for the potential of the Vision-S.

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What’s The Deal With Chromium On Linux? Google At Odds With Package Maintainers

January 26, 2021 by Tom Nardi 152 Comments

Linux users are more likely than most to be familiar with Chromium, Google’s the free and open source web project that serves as the basis for their wildly popular Chrome. Since the project’s inception over a decade ago, users have been able to compile the BSD licensed code into a browser that’s almost the same as the closed-source Chrome. As such, most distributions offer their own package for the browser and some even include it in the base install. Unfortunately, that may be changing soon.

A post made earlier this month to the official Chromium Blog explained that an audit had determined “third-party Chromium based browsers” were using APIs that were intended only for Google’s internal use. In response, any browser attempting to access features such as Chrome Sync with an unofficial API key would be prevented from doing so after March 15th.

To the average Chromium user, this doesn’t sound like much of a problem. In fact, you might even assume it doesn’t apply to you. The language used in the post makes it sound like Google is referring to browsers which are spun off of the Chromium codebase, and at least in part, they are. But the search giant is also using this opportunity to codify their belief that the only official Chromium builds are the ones that they provide themselves. With that simple change, anyone using a distribution-specific build of Chromium just became persona non grata.

Unhappy with the idea of giving users a semi-functional browser, the Chromium maintainers for several distributions such as Arch Linux and Fedora have said they’re considering pulling the package from their respective repositories altogether. With a Google representative confirming the change is coming regardless of community feedback, it seems likely more distributions will follow suit.

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