Retrotechtacular: Bakelite Plastics

February 4, 2014 by Mike Szczys 46 Comments

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[ColdTurkey] sent in a really great video for this week’s Retrotechtacular. It’s a half-hour promo reel about Bakelite Plastic. There is so much to enjoy about this film, but we’ve been overlooking it because the first six minutes or so consist of an uncomfortably fake interview between a “Chemist” and “Reporter”. They are standing so close to each other that it’s violating our personal space. But endure or skip ahead and the rest of the video is gold.

Bakelite is an early plastic, and putting yourself in the time period it’s very easy to see the miracle of these materials. The dentures being molded above are made out of phenol formaldehyde resin (to us that sounds like something you don’t stick in your mouth but what do we know?). The plastic pellets take on the shape of the mold when heated — we don’t know if this where the name comes from or if it’s a variation on the name of the chemist who discovered the material: [Dr. Leo Baekeland]. This was the first synthetic plastic, and came at just the right time as it was heavily adopted for use in the electronics and the automotive industry. Both of which were forging new ground at the time.

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Hackaday Links: February 2, 2014

February 2, 2014 by Brian Benchoff 14 Comments

[Michel] was in need of a 9V battery connector, and in a brilliant bit of insight realized 9V batteries will plug directly into other 9V batteries (just… don’t do that. ever.) Taking a dead 9V, he tore it open, was disappointed by the lack of AAAA cells, and soldered some wires onto the connector.

Sometimes a project starts off as a reasonable endeavour, but quickly becomes something much more awesome. [Wallyman] started off building a hammock stand and ended up making a giant slingshot. We’re not one to argue with something that just became a million times more fun.

We’ve seen solder stencils made out of laser-cut metal, photoetched metal, plastic cut on a vinyl cutter, laser-cut plastic, and now finally one made on a 3D printer. It’s a pretty simple process – get the tCream layer into a .DXF file, then subtract it from a plastic plate in OpenSCAD.

Apple loves their proprietary screws, and when [Jim] tried to open his Macbook Air with the pentalobe screwdriver that came with an iPhone repair kit, he found it was too large. No problem, then: just grind it down. Now if only someone could tell us why a laptop uses smaller screws than a phone…

[Victor] has been playing around with an RTLSDR USB TV tuner dongle for a few months now. It’s a great tool, but the USB thumb drive form factor wasn’t sitting well with him. To fix that, he stuck everything into a classy painted Hammond 1590A enclosure. It looks much cooler, and now [Victor] can waterproof his toy and add a ferrite to clean things up.

Fail Of The Week: Reverse Engineering A Wireless Energy Monitor

January 30, 2014 by Mike Szczys 58 Comments

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[Afonso] picked up a cheap energy use monitor a few years back. He really like the data it displays about his home’s electricity, using a sensor to gather this info and a display that communicates with it wirelessly. But there is no option to log or dump the data. He set out to reverse engineer the wireless protocol in order to extend the use of the system. As the name of this column implies, he failed to get this working.

The hardware above is a 433Mhz transceiver that he rigged up as test hardware. It sounds like he’s assuming the monitor works on this band, which could have been his first misstep (we really don’t know). The speaker is there to give audible confirmation that he’s receiving something from the transmitter. This is where things start to get pretty weird. White noise was coming from the speaker, but when he stepped away from the bench it stopped. He was able to measure a regular pattern to the noise, and proceeded to place the speaker next to his computer MIC so that he could record a sample for further analysis.

Fail of the Week always aims to be a positive experience. In this case we’d like to have a conversation about the process itself. We agree that connecting a speaker (or headphones) should help get your foot in the door because your ear will recognize a rhythmic pattern when it is received. But with this noise, measuring the timing and recording a sample we’re not so sure about. Given the situation, how would you have soldiered on for the best chance at successfully sniffing out the communication scheme used by this hardware? Leave a comment below!

Fail of the Week is a Hackaday column which runs every Wednesday. Help keep the fun rolling by writing about your past failures and sending us a link to the story — or sending in links to fail write ups you find in your Internet travels.

Ask Hackaday: What’s Up With This Carbon Fiber Printer?

January 29, 2014 by Brian Benchoff 40 Comments

The Hackaday Tip Line has been ringing with submissions about the Mark Forg3D printer, purportedly the, “world’s first 3D printer that can print carbon fiber.”

Right off the bat, we’re going to call that claim a baldfaced lie. Here’s a Kickstarter from a few months ago that put carbon fiber in PLA filament, making every desktop 3D printer one that can print in carbon fiber.

But perhaps there’s something more here. The Mark Forged site gives little in the way of technical details, but from what we can gather from their promo video, here’s what we have: it’s a very impressive-looking aluminum chassis with a build area of 12″x6.25″x6.25″. There are dual extruders, with (I think) one dedicated to PLA and Nylon, and another to the carbon and fiberglass filaments. Layer height is 0.1mm for the PLA and Nylon, 0.2mm for the composites. Connectivity is through Wifi, USB, or an SD card, with a “cloud based” control interface. Here are the full specs, but you’re not going to get much more than the previous few sentences.

Oh, wait, it’s going to be priced at around $5000, which is, “affordable enough for average consumers to afford.” Try to contain your laughter as you click the ‘read more’ link.

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Retrotechtacular: Salvaging A Capsized Ocean Liner

January 28, 2014 by Mike Szczys 20 Comments

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The scale of this salvage operation is nothing short of daunting. The SS Normandie was an ocean liner put into service in 1935 and capable of carrying 1,972 people across the Atlantic Ocean. The ship is still the fastest turbo-electric-propelled passenger vessel ever built, so it’s no surprise that it was seized by the US Navy during World War II for conversion to a troop carrier called the USS Lafayette. But in 1942, during retrofit operations, the vessel caught fire and capsized. The topic of today’s Retrotectacular is the remarkable salvage operation that righted the ship. Unfortunately, it was subsequently scrapped as bringing it into service was going to be too costly. Lucky for us the US Navy documented the salvage operation which makes for a fascinating 35-minutes of footage.

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Hackaday Links: January 26, 2014

January 26, 2014 by Mike Szczys 7 Comments

The automotive industry is rolling more and more tech into their offerings. This is great for us because replacement or salvaged parts are great for projects. Here’s one component to look for. [MikesElectricStuff] tears apart the thermal imaging camera form an Audi. [via Hacked Gadgets]

Give your valentine an analog love note on the big day. [Tom’s] LED heart chaser design does it without any coding. It’s a 555 timer with CD4017 decade counter. The nice thing about the setup is a trimpot adjusts the chaser speed.

[Jan] is overclocking his Arduino to 32 MHz. For us that’s kind of an “eh” sort of thing. But his statement that you need to use a clock generator because the chip won’t work with an oscillator at that frequency raised an eyebrow. We saw an AVR chip running from a 32MHz crystal oscillator in the RetroWiz project from yesterday. So do we have it wrong or does [Jan]? Share your opinion in the comments.

Download a copy of the Apple II DOS source code… legally. Yay for releasing old code into the wild! The Computer History Museum has the DOS source code and a bunch of interesting history about it. [via Dangerous Prototypes]

While we were prowling around DP for the last link we came across [Ian’s] post on a new version of Bus Pirate cables. We’ve got the old rainbow cables which are pretty convenient. But if you’ve used them you’ll agree, hunting for the correct color for each connection isn’t anywhere near a fool-proof method. The new cable uses shrink tube printed with probe labels. They sound like a huge pain to manufacture. But this makes connections a lot easier. In our experience, when it doesn’t work its always a hardware problem! Hopefully this will mean fewer botched connections.

Make your tiny LiPo cells last longer. Not capacity wise, but physically. The delicate connections to the monitor PCB break easily, and the plug is really hard to connect and disconnect. [Sean] shows how he uses electrical tape for strain relief, and a bit of filing to loosen up the connector.

KerbalEdu: Kerbal Space Program for education. That’s right, you can play Kerbal as part of school now. Some may shake their heads at this, but school should be fun. And done right, we think gaming is a perfect way to educate. These initiatives must be the precursor to A Young Lady’s Illustrated Primer method of education. Right?

Adventures In Hackerspacing: An Interview With Chris Boden Of The Geek Group

January 24, 2014 by Adam Fabio 65 Comments

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There are some big hackerspaces out there.
And then there’s The Geek Group.
It takes a certain chutzpah to convert a 43,000 foot former YMCA into a hackerspace. And an epic hackerspace it is, complete with 5 axis CNC machines, 3d printers, and of course, giant robots romping through a forest of Tesla coils. The Geek Group has performed live demos in front of thousands of people over the years, and inspired tens of thousands more via the internet. You don’t work this big without having some big adventures, and The Geek Group is no exception. They’ve been through roof leaks, gas pipe breaks, surprise tax bills and angry neighbors. They’ve also been dealing with their current adventure, fire.

Unless you’ve been under a rock the last few weeks, you’ve probably read about the recent fire, and ensuing cleanup at The Geek Group labs. We’ve covered the fire and its cause here on Hackaday, with no small amount of drama in our comments section. There is a small but vocal minority who don’t have many good things to say. Accusations of cults, safety violations, and tax evasion often fly. While some groups would take this lying down, the geek group put on their flame proof suits and wade through the comments. None more vocally than [Chris Boden], the president, CEO and founder.

DISCLAIMER: The interview contains questionable content and some profanity (which we’ve altered as grawlix). We have posted the transcript as it was captured, which includes some spelling and grammar issues. Please consider these things before clicking through to the interview itself.

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