‘Quiet On The Set’ Goes For Objects, Too

September 4, 2021 by Kristina Panos 10 Comments

Unless you’re sonically savvy, trying to sleep, or simply on edge, you probably don’t realize just how noisy common items can be. Pretty much everything makes enough racket to ruin a sound man’s day, or at the very least, their chance of picking up the dialogue between two characters. What you need on a set are noiseless but realistic versions of common noisemakers like paper bags, ice cubes, and to a lesser extent, billiard balls.

If you’ve spent any time at all on Reddit, you’ve probably seen frustratingly short GIFs of [Tim Schultz] quickly explaining how this or that noiseless prop is made. Embedded below is a compendium of prop hacks with more information worked in along the way. Talk about dream job! Problem solving and then hacking together a solution for a living sounds terrifying and delightful all at once.

Speaking of terrifying and delightful hacks, there’s still plenty of time to enter our Halloween Hackfest contest, which runs through Monday, October 11th. Halloween is the best time to go all out, so show us what you can do!

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How To Make Resin Prints Crystal Clear

August 12, 2021 by Kristina Panos 19 Comments

[Matou] has always been entranced by the beauty of natural crystal formations [and has long wished for a glowing crystal pendant]. Once he got a resin-based 3D printer, he was majorly disappointed to find out that although transparent resin prints look like delicious candy when they’re still wet, they turn cloudy and dull after being washed in an isopropyl bath and cured with UV light. There must be a way to either polish pieces back to clear, or keep them clear in the first place, [Matou] thought, and set about experimenting with some test crystals (video, embedded below).

As [Matou] found out, the dullness is caused by surface imperfections. Resin prints have layer lines, too, and although they may be super fine and invisible to the naked eye, they will still scatter light. The choices seem obvious — either polish the proud parts down with many grits of sandpaper, or fill the valleys with something to smooth everything out. As you’ll see in the video after the break, [Matou] tried it all, including a coat of the same resin that made the print. It’s an interesting look at the different ways to smooth out resin prints, though you may not be surprised to find that the one with the most work put into it looks the best.

We were hoping to see [Matou] try a green LED in the pendant, but it didn’t happen. If you’re dying to know what that looks like, you can get one of these pendants for yourself by supporting [Matou] on Patreon.

We think crystals are pretty cool, too — especially crystal radios. Here’s the hack-iest one of those we’ve ever seen, free of charge.

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New Video Series: Raspberry Pi Pico And RP2040 Deep Dive With Uri Shaked

July 29, 2021 by Kristina Panos 15 Comments

In case you’ve been living under a rock that doesn’t have internet access, the Raspberry Pi Foundation got into the silicon sales and microcontroller game all at once this year with the Raspberry Pi Pico. It’s small, it’s capable, and it costs a measly $4. Surely you have one or two of them by now, right? But how much do you know about what it can do?

Or maybe you don’t have one yet, but it’s on your list. In either case, you can get started learning about them right away because [Uri Shaked]’s Raspberry Pi Pico and RP2040 Deep Dive course has recently been freed from the hallowed halls of HackadayU. He even built an emulator to go with it. [Uri] is a great instructor, and we’re sure that goes double if you ever need a salsa dance teacher, which he has also mastered.

This class was held for five weeks beginning in May 2021, with each session being roughly an hour long. The only prerequisite is a basic understanding of bitwise math, but there are resources for that on the class IO page linked above.

Each class is incredibly well-organized and informative. In the first class, [Uri] begins building a living document that includes the class agenda, links to all resources used and mentioned, code examples, and assembly instructions where applicable. It’s basically a syllabus plus a whole lot more. [Uri] also spends a lot of time in the incredibly thorough 649-page data sheet for the RP2040, and a little bit of time in the much shorter Getting Started guide. If you think the data sheet is inaccessible, you’ll likely change your tune by the end of the first class after you’ve seen [Uri] use and peruse it.

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How To Build With Acrylic Using The Tools You Have

July 26, 2021 by Tom Nardi 8 Comments

In a perfect world, we’d all have laser cutters and could pop intricate designs out of acrylic sheets with just a few clicks of the mouse. But in reality, most of us have to make do with the pedestrian tools we have at hand. For many, that might even mean everything has to be done by hand. Luckily, [Eric Strebel] has been working on a series of videos that cover how you can make professional looking parts out of acrylic using a wide array of common tools.

Solvent welding hand-cut pieces of acrylic.

The first video demonstrates how a simple cube can be constructed by a band saw, a table saw, and if need be, with hand tools. You might think the two power saws would have similar results, but as [Eric] explains, the table saw ends up being far more accurate and requires less post-processing to get a smooth edge. Ideally you’d run the cut pieces through a router to bevel them, but that’s a tall order for many home gamers.

As for the hand tool approach, scoring and snapping the sheets ends up making a surprisingly clean break that can actually be cleaner than the edge you’d get with a power tool. No matter how you cut them, [Eric] shows the proper way to apply the water-like solvent to your acrylic pieces to create a strong and visually attractive bond.

The next video in the series covers more advanced techniques that can still be pulled off without a top-of-the-line workshop. Sure the water-cooled acrylic bender he has is pretty slick, but if you can’t afford the $100 USD gadget, he shows you how to get similar results with an old toaster oven that you can pick up from the thrift store or even the side of the road. With some hand-made jigs and molds, you can warp and flex the heated plastic into whatever shape your project needs. Combining the tips from both videos, you might be surprised at what can be created with little more than a ruler, some hot air, and the appropriate techniques.

These are just the latest in a long line of fantastic videos that [Eric Strebel] has produced about at-home design and fabrication. Whether its making a two part silicone mold or creating functional prototypes out of foam board, there’s an excellent chance that he’s covered a topic you’ve wanted to learn more about.

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New Video Series: Designing With Complex Geometry

July 22, 2021 by Tom Nardi 17 Comments

Whether it’s a 3D printed robot chassis or a stained glass window, looking at a completed object and trying to understand how it was designed and put together can be intimidating. But upon closer examination, you can often identify the repeating shapes and substructures that were combined to create the final piece. Soon you might find that the design that seemed incredibly intricate when taken as a whole is actually an amalgamation of simple geometric elements.

This skill, the ability to see an object for its principle components, is just as important for designing new objects as it is for understanding existing ones. As James McBennett explains in his HackadayU course Designing with Complex Geometry, if you want to master computer-aided design (CAD) and start creating your own intricate designs, you’d do well to start with a toolbox of relatively straightforward geometric primitives that you can quickly modify and reuse. With time, your bag of tricks will be overflowing with parametric structures that can be reshaped on the fly to fit into whatever you’re currently working on.

His tool of choice is Grasshopper, a visual programming language that’s part of Rhino. Designs are created using an interface reminiscent of Node-RED or even GNU Radio, with each interconnected block representing a primitive shape or function that can be configured through static variables, interactive sliders, conditional operations, and even mathematical expressions. By linking these modules together complex structures can be generated and manipulated programmatically, greatly reducing the time and effort required compared to a manual approach.

As with many powerful tools, there’s certainly a learning curve for Grasshopper. But over the course of this five part series, James does a great job of breaking things down into easily digestible pieces that build onto each other. By the final class you’ll be dealing with physics and pushing your designs into the third dimension, producing elaborate designs with almost biological qualities.

Of course, Rhino isn’t for everyone. The $995 program is closed source and officially only runs on Windows and Mac OS. But the modular design concepts that James introduces, as well as the technique of looking at large complex objects as a collection of substructures, can be applied to other parametric CAD packages such as FreeCAD and OpenSCAD.

Designing with Complex Geometry is just one of the incredible courses offered through HackadayU, our pay-as-you-wish grad school for hardware hackers. From drones to quantum computing, the current list of courses has something for everyone.

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New Video Series: Learning Antenna Basics With Karen Rucker

July 15, 2021 by Dan Maloney 21 Comments

We don’t normally embrace the supernatural here at Hackaday, but when the topic turns to the radio frequency world, Arthur C. Clarke’s maxim about sufficiently advanced technology being akin to magic pretty much works for us. In the RF realm, the rules of electricity, at least the basic ones, don’t seem to apply, or if they do apply, it’s often with a, “Yeah, but…” caveat that’s sometimes hard to get one’s head around.

Perhaps nowhere does the RF world seem more magical than in antenna design. Sure, an antenna can be as simple as a straight piece or two of wire, but even in their simplest embodiments, antennas belie a complexity that can really be daunting to newbie and vet alike. That’s why we were happy to recently host Karen Rucker’s Introduction to Antenna Basics course as part of Hackaday U.

The class was held over a five-week period starting back in May, and we’ve just posted the edited videos for everyone to enjoy. The class is lead by Karen Rucker, an RF engineer specializing in antenna designs for spacecraft who clearly knows her business. I’ve watched the first video of the series and so far and really enjoy Karen’s style and the material she has chosen to highlight; just the bit about antenna polarization and why circular polarization makes sense for space communications was really useful. I’m keen to dig into the rest of the series playlist soon.

The 2021 session of Hackaday U may be wrapped up now, but fear not — there’s plenty of material available to look over and learn from. Head over to the course list on Hackaday.io, pick something that strikes your fancy, and let the learning begin!

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Design A Custom Enclosure Using Modelling Clay And Photogrammetry

July 14, 2021 by Maya Posch 12 Comments

When it comes to designing enclosures which aren’t simple boxes or other basic shapes, the design process tends to get somewhat tedious and involved as the number of measurements to be transferred into the CAD program begins to skyrocket. One possible shortcut here is detailed by [Sebastian Sokolowski], who describes a process that combines modelling clay with photogrammetry.

[Sebastian] covers the design of a hand-held controller that should fit ergonomically when grasped. This starts off with the electronics and mechanical components that have to fit inside the controller: inside a CAD tool (demonstrated in Fusion 360), these components are arranged with a simple box enclosure around them. This box is then 3D printed and with modelling clay the desired shape of the controller is created around this box.

With a modelling clay version of the controller ready, it is photographed from as many angles as possible before these photos are processed by the open source Meshroom tool into a 3D model. After fixing up some issues in the mesh and knocking down the vertex count on this model so that the CAD tool doesn’t suffer a seizure importing it, it’s ready for final processing.

Within the CAD tool all that is left now is to refine the imported model to refine its outer shape and to create the inner details for mounting the electronics, switches and other components.

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