how-to

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Hardware hacking how-tos

Lock In Amplifiers

September 27, 2017 by 19 Comments

If you have about an hour to kill, you might want to check out [Shahriar’s] video about the Stanford Research SR530 lock in amplifier (see below). If you know what a lock in amplifier is, it is still a pretty interesting video and if you don’t know, then it really is a must see.

Most of the time, you think of an amplifier as just a circuit that makes a small signal bigger in some way — that is, increase the voltage or increase the current. But there are whole classes of amplifiers designed to reject noise and the lock in amplifier is one of them. [Shahriar’s] video discusses the math theory behind the amplifier, shows the guts, and demonstrates a few experiments (including measuring the speed of sound), as well.

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Scooter Wheels Keep DIY Barn Doors On Track

September 23, 2017 by 6 Comments

[MotoGeeking] built a giant spray booth and is in the process of making customized, air-filtering barn doors for it. When it came to buy hardware to move the doors, though, he found all the ready-made options to be prohibitively expensive. You know what comes next: he designed barn door hardware from the ground up, and did it as cheaply as possible.

After intensely studying many images of barn doors and hardware, [MotoGeeking] decided on the right wheels and went from there. Kick scooter wheels fit the bill nicely, since they are designed to support a lot of weight and come with their own bearings and spacers. And they’re cheap, too — just $9 for a pair.

[MotoGeeking] found some C channel extruded aluminium that seemed to be a perfect match for the wheels, but the wheel was quick to bind whenever it touched the sides. He solved that one by epoxying a length of round bar into the bottom corners. This allows the wheel to move freely while forcing it to stay centered in the track.

In designing the 1/4″ aluminium brackets, [MotoGeeking] took a measure thrice, order once approach to selecting the fasteners. You probably know by now that McMaster-Carr has free CAD drawings for every little thing. [MotoGeeking] imported the ones he liked into Illustrator and built around them. This helped him get it right the first time and kept the headaches and hair-tearing away. Watch the giant door skeleton glide effortlessly on its track after the break.

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Spray Paint Goes DIY Virtual With A Vive Tracker

September 21, 2017 by 11 Comments

Here is a virtual spray painting project with a new and DIY twist to it. [Adam Amaral]’s project is an experiment in using the Vive Tracker, which was released earlier this year. [Adam] demonstrates how to interface some simple hardware and 3D printed parts to the Tracker’s GPIO pins, using it as a custom peripheral that is fully tracked and interactive in the Vive’s VR environment. He details not only the custom spray can controller, but also how to handle the device on the software side in the Unreal engine. The 3D printed “spray can controller” even rattles when shaken!

There’s one more trick. Since the Vive Tracker is wireless and completely self-contained, the completed rattlecan operates independently from the VR headset. This means it’s possible to ditch the goggles and hook up a projector, then use the 3D printed spray can to paint a nearby wall with virtual paint; you can see that part in action in the video embedded below.

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LEGO Prototyping With Tinkercad’s Brick Mode

September 12, 2017 by 12 Comments

[Andrew Sink] made a brief video demonstrating how he imported an STL of the well-known 3D Benchy tugboat model, and instead of sending it to a 3D printer used the Brick Mode feature to make a physical copy out of LEGO bricks in an eye-aching kaleidoscope of colors.

For those of you who haven’t used Tinkercad lately, Brick Mode allows you to represent a model as LEGO bricks at various scales. You model something as usual (or import a model) and by pushing a single button, render it in LEGO as accurately as can be done with standard bricks.

In addition, [Andrew] shows how the “Layers” feature can be used as a makeshift assembly guide for the model, albeit with a couple of quirks that he explains in the video embedded below.

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PocketCHIP As A Hardware Hacker’s Terminal

September 8, 2017 by 15 Comments

Conferences these days can be tricky places to be at – especially hardware and hacker cons. If you aren’t the one doing the hacking, then you can be sure your devices are being probed, pinged and possibly, hacked. It certainly isn’t the place to bring your precious laptop. Besides, as the day wears on and your feet start aching, regular laptops start feeling bigger and heavier. What you need is a burner laptop – one that is lightweight, cheap and that you don’t mind getting hacked. [dalmoz] wrote a short, to-the-point, tutorial on making use of PocketCHIP as a hardware-hacker’s best friend when it comes to UART connections. It’s also handy to use as a stand alone serial monitor for your projects without having to dedicate a USB port and screen real estate.

The PocketCHIP is a dock for the C.H.I.P. microcomputer and adds a LED backlit touchscreen display, QWERTY keyboard and LiPo battery in a lightweight, molded case. For $70, you get a 1 GHz ARM v7 processor, 512MB RAM, Mali 400 GPU, WiFi and Bluetooth. It’s light enough to be hung around your neck via its lanyard slot. And all of the GPIO pins are conveniently broken out, including the UART pins. Right now, it’s in the hands of Kickstarter backers, but the Next Thing Co website indicates availability sometime this month.

On the hardware side, all you need to do is add header pins to TX, RX and GND (and maybe 5 V and 3 V if required) on the PocketCHIP GPIO header and you’re good to go. On the software side, things are equally easy. The UART pins are meant to provide debug access to the CHIP itself and need to be released from internal duty. Once the UART port is identified, a single terminal command frees its status as a debugging interface. After that, use any terminal emulator – [dalmoz] recommends Minicom – and you’re all set. In the unlikely event that all you have is an Arduino lying around, [dalmoz] posted a simple sketch that can be used to make sure you have it working. Great hacking tip, ’cause it is as simple as it gets. If you’d like to know more about the CHIP project, check out its documentation and Github repository – it’s all open source.

Switching: From Relays To Bipolar Junction Transistors

September 7, 2017 by 28 Comments

How many remote controls do you have in your home? Don’t you wish all these things were better integrated somehow, or that you could add remote control functionality to a random device? It’s a common starting point for a project, and a good learning experience for beginners.

A common solution we’ve seen applied is to connect a relay in parallel to all the buttons we want to press. When the relay is triggered, for example by your choice of microcontroller, it gets treated as a button press. While it does work, relays are not really the ideal solution for the very low current loads that we’re dealing with in these situations.

As it turns out, there are a few simple ways to solve this problem. In this article, we’re going to focus on using common bipolar junction transistors instead of relays to replace physical switches. In short, how to add transistors to existing electronics to control them in new ways.

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How To Do PCB Art In Eagle

August 30, 2017 by 17 Comments

Last month I had the pleasure of creating a new piece of hardware for Tindie. [Jasmine], the queen bee of Tindie, and I designed, developed, and kitted three hundred Tindie badges in ten days leading up to DEF CON. The badges were a complete success, they introduced soldering to a lot of people, and were loved by all.

This badge was such a rousing success, it’s now official Tindie swag. We’ll be handing out a few of these blinky badges at upcoming events. But as of right now we’ve already handed out our entire stock, that means we need to build more. The second run meant ordering a thousand PCBs.

We could just do another run, and order a few more PCBs from the Gerbers I’ve already designed. I’m not really happy with the first version of this badge, though, and this is an opportunity to improve my design. This also gives me an opportunity to demonstrate my workflow for creating artistic boards in Eagle.

Effectively, what I’ll be demonstrating here is the creation of the Benchoff Nickel. A few months ago, [Andrew Sowa] took a portrait of yours truly, changed the colors to what is available on a normal OSHPark PCB, and turned that into different layers in KiCad. There are a few differences here. Firstly, I’ll be using a blue solder mask, although the same technique can be applied to green, red, yellow, white, or black soldermask. Secondly, this is Eagle, and I’m going to do the majority of the work with a BMP import. This is the fast and easy way to do things; if you want a KiCad tutorial, check out [Andrew]’s work, or my overly-involved multiple silkscreen process for KiCad. I don’t recommend this overly-involved process if you can help it. It took 20 hours to do the art for my previous project in KiCad, and I estimate it would have taken two in Eagle.

With that said, here’s the easy, cheap, and fast way of doing artistic boards in Eagle.

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