Laser Hacks

634 Articles

Creating Coherent Sound Beams, Easily

February 14, 2019 by 57 Comments

Lasers work by emitting light that is “coherent” in that it doesn’t spread out in a disorganized way like light from most sources does. This makes extremely focused beams possible that can do things like measure the distance from the Earth to the Moon. This behavior isn’t just limited to electromagnetic waves, though. [Gigs] via [CodeParade] was able to build a device that produces a tightly focused sound wave, essentially building an audio laser.

Curiously enough, the device does not emit sound in the frequency range of human hearing. It uses a set of ultrasound speakers which emit a “carrier wave” in the ultrasound frequency. However, with a relatively simple circuit a second signal in the audible frequency range is modulated on top of it, much the same way that an AM radio broadcast has a carrier wave with an amplitude modulated signal on top of it. With this device, though, the air itself acts in a nonlinear way and demodulates the signal, producing the modulated signal as audible sounds.

There are some interesting effects of using this device. First, it is extremely directional, so in order to hear sound from the device you would need to be standing directly in front of it. However, once the ultrasound beam hits a solid object, the wave is instantly demodulated and reflected from the object, making it sound like that object is making the sounds and not the device. It’s obvious that this effect is hard to experience via video, but it’s interesting enough that we’d like to have one of our own to try out. It’s not the only time that sound waves and electromagnetic waves have paired up in interesting ways, either.

Thanks to [Setvir] for the tip! Continue reading “Creating Coherent Sound Beams, Easily” →

Those Voices In Your Head Might Be Lasers

February 1, 2019 by 21 Comments

What if I told you that you can get rid of your headphones and still listen to music privately, just by shooting lasers at your ears?

The trick here is something called the photoacoustic effect. When certain materials absorb light — or any electromagnetic radiation — that is either pulsed or modulated in intensity, the material will give off a sound. Sometimes not much of a sound, but a sound. This effect is useful for spectroscopy, biomedical imaging, and the study of photosynthesis. MIT researchers are using this effect to beam sound directly into people’s ears. It could lead to devices that deliver an audio message to specific people with no hardware on the receiving end. But for now, ditching those AirPods for LaserPods remains science fiction.

There are a few mechanisms that explain the photoacoustic effect, but the simple explanation is the energy causes localized heating and cooling, the material microscopically expands and contracts, and that causes pressure changes in the sample and the surrounding air. Saying pressure waves in air is just a fancy way of explaining sound.

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K40 Gets A Leg Up With Open Source Z Table

January 31, 2019 by 14 Comments

If you’ve done even the most cursory research into buying a laser cutter, you’ve certainly heard of the K40. Usually selling for around $400 USD online, the K40 is not so much a single machine as a class of very similar 40 watt CO2 lasers from various Chinese manufacturers. As you might expect, it takes considerable corner cutting to drive the cost down that low, but the K40 is still arguably the most cost-effective way to get a “real” laser cutter into your shop. If you’re willing to do some modifications on the thing, even better.

One of the shortcomings of the K40 is that it lacks a Z axis, and with thick material that needs multiple cuts at increasingly deeper depths, this can be a hassle. [Aaron Peterson] decided to take it upon himself to design and build an adjustable Z table for the K40 at his local makerspace (River City Labs), and being the swell guy that he is, has made it available under an open source license so the rest of the K40-owning world can benefit from his work.

[Aaron] started the design with a number of goals which really helped elevate the project from a one-off hack to a sustainable community project. For one, he only wanted to use easily available commodity hardware to keep the cost down. The most complex components should all be 3D printable so the design would be easy to replicate by others, and finally, he wanted the user to have the ability to scale it in all dimensions. The end result is a electronically controlled lifting platform that anyone can build, for any laser cutter. It doesn’t even have to be limited to laser cutters; if you have a need for precisely raising or lowering something, this design might be exactly what you’re looking for.

The table is primarily constructed out of 15×15 aluminum extrusion, and uses standard hardware store expanded wire mesh as a top surface. Height is adjusted by rotating the four 95 mm T8 leadscrews with a GT2 belt and pulleys, which prevents any corner from getting out of sync with the others. Connected to a standard NEMA 17 stepper motor, this arrangement should easily be capable of sub-millimeter accuracy. It looks as though [Aaron] has left controlling the stepper motor as an exercise for the reader, but an Arduino with a CNC shield would likely be the easiest route.

We’ve seen a lot of hacking around the K40 over the last couple of years, from spring loaded beds to complete rebuilds which are hardly recognizable. If you’re looking for a cheap laser with a huge catalog of possible hacks and modifications, you could do a lot worse than starting with this inexpensive Chinese machine.

A Foggy Lightsaber Build

January 4, 2019 by 5 Comments

Lightsabers have enchanted audiences since their appearance in the very first Star Wars film in 1977. Unfortunately, George Lucas hasn’t shared the technology in the years since then with the broader public, so we’re left to subsist on pale imitations. This is just such a build.

The closest human analog to Jedi technology is the laser, and this build uses 8 of them in combination with two LEDs. They’re aimed to coincide at a fixed distance above the hilt. A CO2 bicycle inflater is then used to blow through an e-cigarette to create a fog. This makes the red lasers readily visible to the human eye.

This ersatz lightsaber does have its limitations – fast motion tends to scatter the fog, making it once again invisible, and it’s really at its best held in a vertical orientation. There’s also some divergence beyond the focused point. With that said, it does look somewhat impressive when held still, smouldering away.

Until we gain a better mastery of plasma physics, perhaps you can make do with this fire-based build? Video after the break.

[Thanks to qrp-gaijin for the tip!]

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Experiment With Lumia, The Cheap And Easy Way

December 22, 2018 by 12 Comments

Light is a wonderful medium for art, and there’s all manner of ways to approach it. We’ve always been huge fans of all that blinks and glows, but there’s a whole wide world of other methods and techniques in the lighting arena. Lumia is one that does not always get a lot of mainstream attention, and so [Adam Raugh] has created this video, sharing both the history of the effect, and various ways to create it yourself. 

Lumia was once used to refer to a broad swathe of artistic lighting, but these days, more commonly refers to effects that create an aurora-like appearance, as one would see near the poles of our fine Earth. [Adam] first covers the history of the effect, as pioneered by Thomas Wilfred with the Clavilux in the early part of the 20th Century.

The video then covers the basics of creating lumia effects using DIY methods. The key is to combine slow rotation with an organically deformed refractive medium. [Adam]’s rig of choice is a basic laser projector, rotating at just 1/3 of a rotation per minute. This is then combined with a variety of homebrewed refractive media – torture tubes made from glass, acrylic sheets coated with muddled epoxy, and even a crumpled water bottle.

It’s an excellent primer on how to get started with lumia, and [Adam] covers a wide variety of tips and tricks as well as potential pitfalls to avoid.

We see plenty of great lighting projects around these parts – check out the Kinetic Chandelier. Video after the break.

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[Ben Krasnow] Builds A One-Component Interferometer

December 13, 2018 by 32 Comments

When we think of physics experiments, we tend to envision cavernous rooms filled with things like optical benches, huge coils in vacuum chambers, and rack after rack of amplifiers and data acquisition hardware. But it doesn’t have to be that way – you can actually perform laser interferometry with a single component and measure sub-micron displacements and more.

The astute viewer of [Ben Krasnow]’s video below will note that in order to use the one component, a laser diode, as an interferometer, he needed a whole bunch of support gear, like power supplies, a signal generator, and a really, really nice mixed-signal oscilloscope. But the principle of the experiment is the important bit, which uses a laser diode with a built-in monitoring photodiode. Brought out to a third lead, older laser diodes often used these photodiodes to control the light emitted by the laser junction. But they also respond to light reflected back into the laser diode, and thanks to constructive and destructive interference, can actually generate a signal that corresponds to very slight displacements of a reflector. [Ben] used it to measure the vibrations of a small speaker, the rotation of a motor shaft, and with a slight change in setup, to measure the range to a fixed target with sub-micron precision. It’s fascinating stuff, and the fact you can extract so much information from a single component is pretty cool.

We really like [Ben]’s style of presentation, and the interesting little nooks and crannies of physics that he finds a way to explore. He recently looked at how helium can kill a MEMS sensor, an equally fascinating topic.

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Spring-Loaded Bed For K40 Laser Acts As An Auto-Focus

December 2, 2018 by 12 Comments

Laser engraving and cutting has something in common with focusing the sun’s rays with a magnifying glass: good focus is critical to results. If materials of varying thicknesses are used, focus needs to be re-set every time the material changes, and manual focusing quickly becomes a chore. [Scorch Works] has a clever solution to avoid constant re-focusing that doesn’t involve sensors or motors of any sort. The result is a self-adjusting bed that compensates for material height changes, ensuring that the top surface of the material is always a fixed distance from the laser’s head.

The way [Scorch Works] has done this is to make two spring-loaded clamps from angle aluminum and a few pieces of hardware. When a sheet of material is placed into the machine, the edges get tucked underneath the aluminum “lips” while being pushed upward from beneath. By fixing the height of the top layer of angle aluminum, any sheet stock always ends up the same distance from the laser head regardless of the material’s thickness.

[Scorch Works] shows the assembly in action in the video embedded below, along with a few different ways to accommodate different materials and special cases, so be sure to check it out.

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