Have LED Bulbs Reached Their Final (and Cheapest) Form?

February 16, 2020 by Donald Papp 129 Comments

[electronupdate] has done a lot of LED light bulb teardowns over the years, witnessing a drive towards ever-cheaper and ever-simpler implementations, and suspects that LED light bulb design has finally reached its ultimate goal. This teardown of a recent dollar store example shows that cost-cutting has managed to shave even more off what was already looking like a market saturated with bottom-dollar design.

The electrical components inside this glowing model of cost-cutting consists of one PCB (previously-seen dollar store LED bulb examples had two), eleven LEDs, one bridge rectifier, two resistors, and a controller IC. A wirewound resistor apparently also serves as a fuse, just in case.

Inside the unmarked controller IC. The design is as cheap as it is clever in its cost-cutting.

That’s not all. [electronupdate] goes beyond a simple teardown and has decapped the controller IC to see what lurks inside, and the result is shown here. This controller is responsible for driving the LEDs from the ~100 Volts DC that the bridge rectifier and large electrolytic cap present to it, and it’s both cheap and clever in its own way.

The top half is a big transistor for chopping the voltage and the bottom half is the simple control logic; operation is fast enough that no flicker is perceived in the LEDs, and no output smoothing cap is needed. The result, of course, is fewer components and lower cost.

Some of you may recall that back in the early days of LED lighting, bulbs that could last 100,000 hours were a hot promise. That didn’t happen for a variety of reasons and the march towards being an everyday consumable where cost was paramount continued. [electronupdate] feels they have probably reached that ultimate goal, at least until something else changes. They work, they’re cheap, and just about everything else has been successfully pried up and tossed out the door.

Emergency Torch Runs Without Batteries

February 14, 2020 by Lewin Day 29 Comments

It’s always good to have a torch on hand for emergencies. Unfortunately, sometimes these torches can be forgotten, and wind up with dead batteries when you need them most. For those cases, this build from [techrallyofficial] is just the ticket.

Instead of a battery, the torch relies on a 1.5 farad supercapacitor to store energy. The body of the torch is constructed out of PVC pipe and fittings, and packs strong neodymium magnets inside. A coil of wire wrapped is formed around an old solder spool, which, when shaken past the magnets, generates a current. This is rectified with a series of diodes and charges the supercapacitor, powering the light.

It’s a classic design that is available commercially, but it’s one easily replicated in the home shop, too. It would make a great educational project, particularly as students would be left with a useful device to take home at the end of the lesson. We’ve seen others resurrect commercial builds with upgrades, too. Video after the break.

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Arduino Drives A 600-Character Display

February 14, 2020 by Al Williams 7 Comments

[Peterthinks] admits he’s no cabinet maker, so his projects use a lot of hot glue. He also admits he’s no video editor. However, his latest video uses some a MAX7219 to create a 600 character scrolling LED sign. You can see a video of the thing, below. Spoiler alert: not all characters are visible at once.

The heart of the project is a MAX7219 4-in-1 LED display that costs well under $10. The board has four LED arrays resulting in a display of 8×32 LEDs. The MAX7219 takes a 16-bit data word over a 10 MHz serial bus, so programming is pretty easy.

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HackIt: Why Aren’t We Hacking On The LED Printer?

February 11, 2020 by Jenny List 54 Comments

Strings of LEDs are a staple of the type of project we see here at Hackaday, with addressable devices such as the WS2812 in particular having changed beyond recognition what is possible on a reasonable budget. They’ve appeared in all kinds of projects, but are perhaps most memorable when used in imaging projects such as screen-like arrays or persistence-of-vision systems. There’s another addressable LED product that we haven’t seen here, which is quite a surprise considering that it can be found with relative ease in junk piles and has been on the market for decades. We’re talking about the LED printer, and the addressable LED product in question is a very high density array of LEDs the width of a page, designed to place an image of the page to be printed on the toner transfer drum.

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Fake That Fireplace Flicker With Flame Bulbs

February 10, 2020 by Kristina Panos 9 Comments

Ask anyone who’s ever tuned into Fireplace TV on a cold winter’s night — even though you can’t feel the heat or roast a marshmallow with it, fake fire is almost as soothing as the real thing. And if you have kids or pets, it’s a whole lot safer. But why go to the expense of buying a lighted insert when you could just make your own?

You don’t even need to get fancy with a microcontroller and RGB LEDs, either — just do what [Ham-made] did and dismantle some LED flame bulbs. They already have everything you need, and the flex PCB makes them easy to work with.

[Ham-made] adhered three bulbs’ worth to a piece of foam board with double-stick tape, soldered all the leads together, and wired in a toggle switch and a 2xAA battery pack. The bulbs each had a tilt switch so that the “flames” flow upward regardless of orientation, but [Ham-made] removed those to avoid flickering connectivity and fights with the toggle switch.

Once it was all wired up, [Ham-made] hot-glued some magnets to the foam board and attached it to the underside of the grate to keep it safe from the logs and the ash pit, while still allowing the glow to emanate from the right spot for realism. The only thing missing are the crackles and pops, and [Ham-made] is burning to hear your implementation ideas.

[Ham-made] wasn’t using his fireplace in the traditional way because the house is smallish and centrally heated. But if you rely on yours to keep you warm and cozy, why not make it voice-activated?

Huge Seven Segment Display Made From Broken Glass

February 10, 2020 by Tom Nardi 12 Comments

A staple of consumer devices for decades, seven segment displays are arguably one of the most recognizable electronic components out there. So it’s probably no surprise they’re cheap and easy to source for our own projects. But that doesn’t mean there isn’t room for personal interpretation.

[MacCraiger] wanted to build a wall clock with the classic seven segment LED look, only his idea was to make it slightly larger than average. With RGB LED strips standing in for individual LEDs, scaling up the concept isn’t really a problem on a technical level; the tricky part is diffusing that many LEDs and achieving the orderly look of a real seven segment display.

All those segments perfectly cut out of a sheet of plywood come courtesy of a CNC router. Once the rectangles had been cut out, [MacCraiger] had to fill them with something that could soften up the light coming from the LEDs mounted behind them. He decided to break up a bunch of glass bottles into small chunks, lay them inside the segments, and then seal them in with a layer of clear epoxy. The final look is unique, almost as though the segments are blocks of ice.

At first glance the use of a Raspberry Pi Zero to control the LED strips might seem overkill, but as it turns out, [MacCraiger] has actually added in quite a bit of extra functionality. The purists might say it still could have been done with an ESP8266, but being able to toss some Python scripts on the Linux computer inside your clock certainly has its appeal.

The big feature is interoperability with Amazon’s Alexa. Once he tells the digital home assistant to set an alarm, the clock will switch over to a countdown display complete with digits that change color as the timer nears zero. He’s also written some code that slowly shifts the colors of the digits towards red as the month progresses, a great way to visualize at a glance how close you are to blowing past that end of the month deadline.

We’ve seen something of a run on custom multi-segment displays recently. Just last month we saw a clock that used some incredible 25-segment LED displays, complete with their own unique take on the on epoxy-filled diffusers.

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Lightbulb Glows When You Have That Eureka Moment

February 8, 2020 by Lewin Day 9 Comments

We’re not entirely sure where the lightbulb-idea concept came from, but it’s a cultural touchstone rapidly becoming outmoded by the prevalence of compact fluorescent and LED lighting. Despite this, [Alex Glow] and [Moheeb Zara] whipped up the Prometheus Lamp to let you experience it for real.

The build starts with a glass lightbulb souvenir from the Neon Museum in Las Vegas. Inside, a TinyLily Mini microcontroller board is tasked with talking to an accelerometer to detect movement. When the lightbulb is picked up and oriented in the vertical axis, it lights up a NeoPixel LED, glowing to indicate that you’ve just had a remarkable idea! It’s all powered off a single CR2032 coin cell, thanks to the low voltage requirements of the modern TinyLily components.

It’s a build that serves as a good way to learn about accelerometers, and it makes a fun desk toy, too. We’ve seen some other projects go by the name “Prometheus”, too — like a wrist mounted flame thrower. How’s that for variety?