[The King of Random] always seems to have something fun going on in his shop, and his builds tend to be impressively complete. No exception to that rule is his recent hot-wire foam cutter that looks like a ton of fun both to build and to use.
Starting with a simple PVC tubing frame to form the bow of the cutter, the rig ends up looking a little like a scroll saw when [Random] is done with it. A generous work surface sits atop a wood frame, which houses the electrics. A light dimmer and step-down transformer control the cutting wire’s temperature, and the bow even pivots to allow the wire to make miter cuts. A nice final touch is that the frame holding the bow detaches from and store inside the base, making the whole thing portable. It even runs off solar or batteries if you need to work off-grid, which might be handy for quick repairs on the R/C flight line.
Speaking of R/C, check out these hot-wire cut foam airplane wings. And the completeness of this build gets us thinking about the potential for CNC foam cutters.
Continue reading “Super Slick, Super Portable Styrofoam Slicer”



Being an aficionado of big engineering helped [mechanicalsquid] come up with a style for his gauge – big old dials and meters. We hesitate to apply the “steampunk” label to every project that retasks old technology, but it sure looks like a couple of the gauges he used could have been for steam, so the moniker probably fits here. Weather data for favorite kitesurfing and windsurfing locales is scraped from the web and applied to the gauges to indicates wind speed and direction. [mechanicalsquid] made a valiant effort to drive the voltmeter coil directly from the Raspberry Pi, but it was not to be. Servos proved inaccurate, so steppers do the job of moving the needles on both gauges. Check out the nicely detailed build log for this one, too.



You might remember