PCB Design Review: DPI-LVDS Sony Vaio LCD Devboard

March 12, 2024 by Arya Voronova 11 Comments

Ordering a PCB with mistakes sucks. We should help each other avoid such mistakes – especially newcomers. One of the best ways to avoid these mistakes, especially if it’s your first one, is to get a few other people to look at it. You deserve to get a PCB that is as functional and as helpful as humanly possible, so that you can be happy with your project, and feel ever so slightly more confident in yourself in whatever you shall set out to do next.

At the end of last year, I put out a call for design review submissions, and we’ve received enough projects to make me feel overwhelmed for a bit. A design review has always felt like a personal thing, and here we are doing them in public. But in that sense, we hope that everyone can learn from them, and we hope to push forward a healthy review culture.

What’s more, these articles won’t just be design review. Every project I’m highlighting is worthy of a Hackaday feature just on its own, so tune in and learn more about them!

Today’s Contestant

For this example, I will be walking through a review I’ve already given someone with a pretty cool board, for a pretty cool project I’ve already shown you. Remember the Sony Vaio remake project? A fair bit of people have reached out to me afterwards, and one of them, [Exentio] also had the same Sony Vaio rebuild idea in mind. We started chatting, and he decided to tackle one of the project’s milestones, and perhaps the most crucial one – adapting the LCD.

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Share Your Projects: KiCad Automations And Pretty Renders

March 11, 2024 by Arya Voronova 23 Comments

I have a pretty large GitHub repository, with all of my boards open-sourced there. Now, I’m finally facing the major problem it has – it can be uncomfortable for others to work with. I don’t store Gerber files in the repository because that will interfere with how Git functions – you’re supposed to only have source files in the repo. Yet, when someone needs Gerbers for my PCB, or a schematic PDF, or just to see how the board looks before they clone the entire repository, I often don’t have a good option for them.

In my experience as a hacker, being able to find others’ PCBs on GitHub is simply wonderful, but a PCB repository without a README feels barren, and a PCB README without pictures makes me sad. On the other hand, not having these files autogenerate is uncomfortable – updating a picture every time is a major drawback in particular.

Let’s take a look at some KiCad Git integrations, and see what they have to offer.

kicad_cli

We’ve mentioned kicad_cli back when KiCad 7 got released, and in the recently released KiCad 8, it’s only become more powerful. Before, it could do gerbers and schematic PDFs, but now, it can even do DRC checks – which is ideal if you want to add a hook for any pull requests you might encounter.

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Fabbing A Fab New Watch Face

March 7, 2024 by Kristina Panos 7 Comments

[STR-Alorman] is into vintage watches, particularly Omega Seamaster quartz numbers from the 1980s. Among his favorites is the Seamaster Calypso III, a precious few of which were created in a lovely and rare black-on-black colorway. [STR-Alorman] found one on online, but it had a number of problems including a scratched-up face. Having done a respectable amount of PCB design and assembly, he decided to make a new face and have it fabbed.

The one angle where you can even tell this is a PCB.

After taking scale-referenced photos with a DSLR, [STR-Alorman] created vectors in Illustrator and then ported those to KiCad. He sent two versions to the board house — one with holes at index points, and one without — because he wasn’t sure which would be better for applying the luminization compound that makes them glow. Spoiler alert: it was the one with the cutouts.

Once this was done, [STR-Alorman] reassembled the movement, which doesn’t look easy at all, and involved getting the height of a bit of CA glue just right so as not to interfere with the movement of the date wheel. He replaced the bezel insert, re-luminized the hands, and now has a beautiful timepiece.

We believe only the nerdiest of nerds could tell this is a PCB, and they would need exactly the right light to make that determination. Here’s a watch that leaves no doubt about it.

The Pi Pico replacement board in question, assembled, held diagonally in some type of holder

ProPico For Your Pro Pico Needs

January 3, 2024 by Arya Voronova 6 Comments

Ever feel like the Pi Pico board could be doing way more given its footprint? Does it bother you that the RP2040’s ADC quality is even further decreased because of the noisy onboard switching regulator? Miffed about decisions like the MicroUSB socket, the 2MB flash, or lack of the reset button? [Dmytro] brings us an open-source Pi Pico design, sporting the same RP2040 and a fully compatible footprint, but adding a number of improvements to its surroundings.

There’s a good few additions, all of them hacker-friendly – [Dmytro] adds comfortably-spaced reset and boot buttons, a USB-C socket, a dedicated low-noise voltage reference for the ADC, one more LED, and an I2C EEPROM footprint socket that is compatible with FRAM chips. Everything worth preserving is preserved – the pinout stays the same, including the SWD connector, which now sports an extra RESET pin. The bottom side USB testpoints remain, with only the four testpoints changed for more useful signals. Last but not least, the switching regulator is replaced by the venerable 1117 – you lose the ability to power your Pico from two AAs, and the capacitor series resistor requirement isn’t great, but you can easily put one of the drop-in 1117 replacement regulators on there.

What’s great is that the design is fully open-source, with KiCad files available. Want to design your own Pi Pico footprint board, improve upon this one even further, or maybe make a more tailored one? Treat yourself to the GitHub repository! There’s also a pinout diagram and a KiCanvas schematic for all your tinkering needs. We’ve covered drop-in replacements for classic drawer-inhabiting parts like the Pi Zero, for the 7805 (twice!), the 6502 CPU, and even for the DE9 serial port connector. No matter the purpose, they’re always a joy to see.

render of a sample board produced with help of this plugin. it's pretty, has nice lighting and all!

From KiCad To Blender For A Stunning Render

January 3, 2024 by Arya Voronova 34 Comments

We love Blender. It brings you 3D modeling, but not in a CAD way — instead, people commonly use it to create animations, movies, games, and even things like VR models. In short, Blender is about all things art and visual expression. Now, what if you want a breathtaking render of your KiCad board? Look no further than the pcb2blender tool from [Bobbe 30350n].

This isn’t the first time we’ve seen KiCad meet Blender. However, compared to the KiCad to Blender paths that people used previously, pcb2blender makes the import process as straightforward and as quick as humanly possible. Install a plugin for both tools, and simply transfer a .pcb3d file out of the KiCad plugin into the Blender plugin. Want to make the surfaces of your design look like they’re meant to look in real life? Use the free2ki plugin to apply materials to your 3D models. In fact, you should check out [30350n]’s Blender plugin collection and overall portfolio, it’s impressive.

There’s no shortage of Blender hacks – just this year we’ve covered a hacker straight up simulating an entire camera inside Blender for the purpose of making renders, and someone else showing how to use Stable Diffusion to texture 3D scenes at lightning speed. We even recently published a comprehensive tutorial on how to animate your robot in Blender ourselves! Want to give it a shot? Check out this quick and simple Red Bull can model design tutorial.

Thanks to [Aki] for sharing this with us!

An Animated LED Fireplace Powered By The CH32V003

January 2, 2024 by Tom Nardi 2 Comments

Once you’ve mastered the near-magical ability of turning your ideas into a piece of hardware you can hold in your hand, it’s only natural that you’ll want to spread the joy. The holidays are a perfect time to produce a custom piece of electronics for friends and family, but there’s a catch: going from making one or two of something to making dozens of them can introduce some interesting challenges. Not only will you want to cost optimize your design, but to save yourself some aggravation, you’ll likely want to simplify the assembly process.

The fifty electronic fireplaces designed by built by [Adam Anderson], [Daniel Quach], and [Johan Wheeler] are a perfect example of both concepts, and while we’re coming across it a bit late for this year’s gift exchange, we wouldn’t be surprised if these MIT-licensed beauties end up under a few more trees in 2024.

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Check Your Board: Call For Submissions

December 8, 2023 by Arya Voronova 41 Comments

As both beginning hackers and Silicon Valley investors alike keep discovering, there are a lot of differences between hardware and software. One important difference is cost of iterating over a design. In software, you can comfortably rerun your build process and push updates out near instantly to tons of users. In hardware, all of that costs money, and I do mean, it costs way more money than you’d want to spend.

When I see people order boards that could never work because of some fundamental design assertions, with mistakes entirely preventable, it hurts. Not in an “embarrassment” way – it’s knowing that, if they asked someone to take a look at the design, they could’ve received crucial feedback, pulled the traces on the board differently or added some components, and avoided spending a significant chunk of money and time expecting and assembling a board that has a fundamental mishap.

Every thing like this might set a beginner back on their hacker journeys, or just have them spend some of their valuable time, and we can do a ton to prevent that by simply having someone experienced take a look.

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