Robots Hacks

2427 Articles

Step Into The Box

October 3, 2013 by 16 Comments

thebox

Take three industrial robots, two 4’ x 8’ canvases, and several powerful video projectors. Depending on who is doing the robot programming you may end up with a lot of broken glass and splinters, or you may end up with The Box.  The latest video released by the creators project, The Box features industrial robots and projection mapping. We recently featured Disarm from the same channel.

The Box is one of those cases of taking multiple existing technologies and putting them together with breathtaking results. We can’t help but think of the possibilities of systems such as CastAR while watching the video. The robots move two large canvases while projectors display a series of 3D images on them. A third robot moves the camera.

In the behind the scenes video, the creators revealed that the robots are programmed using a Maya plugin. The plugin allowed them to synchronize the robot’s movements along with the animation. The entire video is a complex choreographed dance – even the position of the actor was pre-programmed into Maya.

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Turn A Decommissioned Robot Into A CNC Machine

September 26, 2013 by 42 Comments

adeptRobot

Some of us may have been accused of living in Mom’s basement – [Benjamin] kicks it up a notch by keeping an industrial robot in his parent’s attic shed loft.
[Benjamin] was tasked with stripping down some retired equipment at work. It turns out the “retired equipment” was three Cartesian robots from Adept Robotics. These are large industrial XYZ platforms capable of high speed movements (3000 IPM rapids!).

Getting from a decommissioned machine to a working CNC is never a simple path. In this case [Ben] was able to make the transition relatively easily. Each axis of the robot has a 400 Watt Yaskawa servo with a 65k encoder and brake. The original Adept servo amps and control system was still working, so he kept it. The controllers were new enough that they communicate over a daisy chained IEEE1394 (Firewire) link. That is relatively modern compared to some of the conversions we’ve seen in the past.  The final piece of the puzzle was G-code creation Translating common G-code to a format his machine could recognize. Ben chose MeshCAM for the task.

One problem [Ben] ran into was stuttering on the X-axis. The original machines only had a single sided drive system on the X-axis. Single side is fine for an assembly machine that doesn’t see any tool load. However for a CNC machine that will see spindle loads, a single side drive creates a twisting force which threatens to rack the entire frame. He used one of the drive systems from his spare robot to convert his main machine to a double-sided drive, eliminating the issue.

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Talkbot: An Arduino-driven Robot For Beginners

September 21, 2013 by 5 Comments

talkbotguts

It isn’t exactly WALL-E, but [Bithead’s] affordable introduction to robots — Talkbot — is made out of a trash can. This little guy runs off an Arduino and comes packed with features, including a voice chip, a motor shield, and a pair of bump sensors. Talkbot will cruise around until a bump sensor slams into an obstacle. One of his prerecorded messages will then play through the speaker while he backs up, turns, and tries to find a clearer path.

According to [Bithead’s] build log, tracking down the right bargain voice chip was a bit of a hassle; he skipped over the text-to-speech options only to be stalled by vendor issues. He finally settled on a clone of Sparkfun’s WTV020SD chip sourced from eBay, which allows you to access pre-recorded WAV files stored on a Micro-SD card. The robot’s body comes straight off the hardware store shelf, with PVC pipe for arms and a polystyrene base to hold all the parts.  At the bargain price of $110, [Bithead’s] students will have a true hacker experience cobbling the Talkbot together rather than using a prefab kit.

Be sure to see Talkbot  in a video below, performing either his green-eyed “friendly mode” or red-eyed “grumpy mode,” which dictates how pleasantly he responds to obstacles. Need something more advanced? Check out the tentacle robot, just in time for Halloween.

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Heavy Lifting Copters Can Apparently Lift People

September 20, 2013 by 32 Comments

Online RC store Hobby King is once again encouraging people to push the limits of what quadcopters and other multirotor remote control vehicles can do. They call it the beerlift and the goal is simple: build a multirotor craft capable of carrying the greatest amount of beer (or water, everything is measured by weight).

The competition is over, but the results were spectacular. The vehicle with the largest lift capacity – pictured above – was built by [Olaf Frommann] and carried 58.7 kilograms, or nearly 128 pounds to a hover a few feet off the ground. Last year the biggest lift was a mere 47 kg with an eight-rotor craft.

It was still an impressive showing all around. The biggest lift in the 700 class – 700 mm from rotor to rotor – was done by [David Ditch] with 19.6 kg. You can check out some of the best entries below, including an amazing aerobatic quadcopter that can successfully loop carrying a cup of beer,

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RepRap Simpson Puts A New Spin On Delta RepRaps

September 18, 2013 by 23 Comments

Just when you think you’ve seen it all in the 3D printer world, something new pops up! [Nicholas Seward] posted a video of RepRap Simpson, his latest project.  Simpson is a delta robot – but unlike any delta we’ve seen before. Previous offerings vertical rails on which the arms travel. As you can see, this design mounts three articulated arms directly to the base of the printer, using steel cables as part of the joint mechanism.

Judging by [Nicholas’] posts on the RepRap forums, Simpson’s grounded delta design has already gone through a few revisions. The basic geometry though, has remained the same. [Nicholas] calls this edition a “Proportional Gear Drive Joint Simpson”. The name may not roll off the tongue, but the movements are incredibly smooth, organic, and fast.

As with any delta design inverse kinematics play a huge role in the software. [Nicholas] is trying to simplify this with an optical calibration system. For the adventurous, the equations are posted on the forums, and a python Gcode preprocessor is posted on Thingiverse.

Even Simpson’s base received special attention.  It’s built from a water jet cut piece of basalt.  We like the use of opposed helical gears on the large joints, as well as the guitar machine heads used to tension the cable drive. One thing we are not sure of is the longevity of system – will cable stretch play an issue? Will the printed parts suffer wear from the cables? Only time will tell.

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Stewart Platform Reinvents The Wheel So You Don’t Have To

September 18, 2013 by 20 Comments

StewartPlatform

[Dan Royer] has noticed that most university projects involving a Stewart platform spend more time building a platform than on the project itself. He hopes to build a standard platform universities can use as the basis for other projects.

Stewart platforms are six degree of freedom platforms often seen hefting flight simulators or telescopes. The layout of the actuators allows movements in X,Y,and Z as well as pitch, roll and yaw. While large platforms often use hydraulic systems to accelerate heavy loads quickly. [Dan] is looking at a smaller scale system. His platform is built of laser cut wood and uses six steppers to control motion.

One of the harder parts in designing a platform such as this is creating a mechanical system that is strong, precise, and smooth. With so many linkages, it’s easy to see how binding joints could bring the entire thing to a grinding halt. [Dan] is currently using RC helicopter ball joints, but he’s on the lookout for something even smoother.

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Robotic Tentacles For A Disturbing Haunted House

September 16, 2013 by 9 Comments

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[ivorjawa] is putting on a haunted house this Halloween that we really don’t want to go to. His robot tentacle is already supremely creepy, and we’re assuming it will only be more frightening once it’s covered in fabric and foam rubber.

Each tentacle can move on two axes thanks to four steel cables running through this strange Geiger-esque contraption. In the base of the tentacle are two stepper-motor driven cylinders that take up slack on one cable and draw out another cable. Two of these control boxes, driven by a stepper motor and an Arduino motor shield, allow the tentacle to reach out and grab in any direction. You can check out the mechanics of the build on [ivorjava]’s flickr

On a semi-related note, even though we’re more than a month out from Halloween, we should have more Halloween builds in our tip line by now. If you’re working on one, don’t be afraid to send it in, even if you’re just showing off a work in progress.

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