The Integral Molten Salt Reactor And The Benefits Of Having A Liquid Fission Reactor

Although to most the term ‘fission reactor’ brings to mind something close to the commonly operated light-water reactors (LWRs) which operate using plain water (H2O) as coolant and with sluggish, thermal neutrons, there are a dizzying number of other designs possible. Some of these have been in use for decades, like Canada’s heavy water (D2O) reactors (CANDU), while others are only now beginning to take their first step towards commercialization.

These include helium-cooled, high-temperature reactors like China’s HTR-PM, but also a relatively uncommon type developed by Terrestrial Energy, called the Integral Molten Salt Reactor (IMSR). This Canadian company recently passed phase 2 of the Canadian Nuclear Safety Commission’s (CNSC) pre-licensing vendor review. What makes the IMSR so interesting is that as the name suggests, it uses molten salts: both for coolant and the low-enriched uranium fuel, while also breeding fuel from fertile isotopes that would leave an LWR as part of its spent fuel.

So why would you want your fuel to be fluid rather than a solid pellet like in most reactors today?

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Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

Microsculptures 3D Printed With Advanced Macromolecular “Inks”

When we think about 3D printing, our mind often jumps to hot nozzles squirting out molten plastic. Other popular techniques include flashing bright light into resin, or using lasers to fuse together metal powders. All these techniques are great at producing parts with complicated geometries at desktop scales.

However, it’s also possible to 3D print at altogether microscopic scales. Researchers in Germany have now developed advanced macromolecular “inks” that can be used to create microscopic 3D sculptures with finer control than ever before.

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3D Printing Safety (According To The UL)

If you want to start a heated discussion in 3D printing circles, ask people about the requirements to print safely. Is ABS safe to print without ventilation? Can you drink out of a PLA cup? How nasty is that photo resin if you spill it on yourself? If you are at home, it’s more or less up to you. But if you are building a shared hackerspace, a corporate workstation, or a classroom, these questions might come up, and now, the UL has your answer. The UL200B document is aimed at 3D printers in “institutions of higher education,” but we imagine what’s good for the university is good for us, too.

The 45-page document isn’t an easy read. It does cover both “material extrusion” and “vat photopolymerization” technology. In fact, they identify seven “most common” processes ranging from powder bed fusion, energy deposition, and more.  The work results from a UL task force with participants from Harvard, Princeton, and Carnegie-Mellon. We were surprised there didn’t seem to be any industry representation, but maybe that was on purpose.

With extrusion printing — what we’d call FDM — the focus seems to be on ultra-fine particles and volatile organic compounds (VOCs). However, the level of VOCs rose up to six times with resin printers when compared to FDM. Filters helped with ABS, nylon, and ASA, and polycarbonate/ABS. The paper does acknowledge that PLA is probably safer, although it is quick to point out that PLA with additives may not be as safe as plain PLA. If you want a quick summary, check out Table 2, starting on page 23.

The rest of the document is about creating a safety plan for all the printers that might be on a college campus — that might not be as interesting. However, you’ll want to skip forward to the appendix section. It has some data about relevant industrial standards and other data.

This is a great step in analyzing the risks of 3D printing. Of course, laser printers and copiers also spew micro-particles, and we seem to have survived those for a number of decades. Still, more data is good — you should be informed to make decisions about your health and safety. We didn’t see much in the document that covered food safety, something we’ve talked about before. If you want to monitor your VOC exposure, we got you.

Overall design of retina-inspired NB perovskite PD for panchromatic imaging. (Credit: Yuchen Hou et al., 2023)

Perovskite Sensor Array Emulates Human Retina For Panchromatic Imaging

The mammalian retina is a complex system consisting out of cones (for color) and rods (for peripheral monochrome) that provide the raw image data which is then processed into successive layers of neurons before this preprocessed data is sent via the optical nerve to the brain’s visual cortex. In order to emulate this system as closely as possible, researchers at Penn State University have created a system that uses perovskite (methylammonium lead bromide, MAPbX3) RGB photodetectors and a neuromorphic processing algorithm that performs similar processing as the biological retina.

Panchromatic imaging is defined as being ‘sensitive to light of all colors in the visible spectrum’, which in imaging means enhancing the monochromatic (e.g. RGB) channels using panchromatic (intensity, not frequency) data. For the retina this means that the incoming light is not merely used to determine the separate colors, but also the intensity, which is what underlies the wide dynamic range of the Mark I eyeball. In this experiment, layers of these MAPbX3 (X being Cl, Br, I or combination thereof) perovskites formed stacked RGB sensors.

The output of these sensor layers was then processed in a pretrained convolutional neural network, to generate the final, panchromatic image which could then be used for a wide range of purposes. Some applications noted by the researchers include new types of digital cameras, as well as artificial retinas, limited mostly by how well the perovskite layers scale in resolution, and their longevity, which is a long-standing issue with perovskites. Another possibility raised is that of powering at least part of the system using the energy collected by the perovskite layers, akin to proposed perovskite-based solar panels.

(Heading: Overall design of retina-inspired NB perovskite PD for panchromatic imaging. (Credit: Yuchen Hou et al., 2023) )

Watch Out SiC, Diamond Power Semiconductors Are Coming For You!

The vast majority of semiconductors products we use every day are primarily constructed on a silicon process, using wafers of pure silicon. But whilst the economics are known, and processes mature, there are still some weaknesses. Especially for power applications. gallium nitride (GaN) and silicon carbide (SiC) are materials that have seen an explosion in uses in the power space, driven especially by an increase in electric vehicle sales and other high-power/high-voltage systems such as solar arrays. But, SiC is expensive and very energy intensive. It looks like diamond substrates could become much more common if the work by Diamfab takes off.

Diamond, specifically thin films of synthetic diamond formed on a suitable substrate, exhibits many desirable properties, such as a vastly superior maximum electric field compared with silicon, and a thermal conductivity five times better than copper. Such properties give diamond structures a big power and voltage advantage over SiC, which is in turn a lot better the pure silicon. This also means that diamond-based transistors are more energy efficient, making them smaller and cheaper, as well as better performing. Without the high formation temperatures needed for SiC, diamond could well be their downfall, especially once you factor in the reduced environmental impact. There is even some talk about solid-state, high-voltage diamond insulator capacitors becoming possible. It certainly is an interesting time to be alive!

We do cover news about future semiconductors from time to time, like this piece about cubic boron arsenide. We’ve also seen diamond being used as a battery, albeit a very weak radiative one.

[via EETimes]

Getting A Close-Up View Of Chip Formation With An SEM

When all you’ve got is a hammer, everything looks like a nail. And when you’ve got a scanning electron microscope, everything must look like a sample that would be really, really interesting to see enlarged in all its 3D glory. And this is what [Zachary Tong] delivers with this up close and personal look at the chip formation process.

We’ve got to hand it to [Zach] with this one, because it seems like this was one of those projects that just fought back the whole time. Granted, the idea of cutting metal inside the vacuum chamber of an SEM seems like quite an undertaking right up front. To accomplish this, [Zach] needed to build a custom tool to advance a cutting edge into a piece of stock by tiny increments. His starting point was a simple off-the-shelf linear stage, which needed a lot of prep work before going into the SEM vacuum chamber. The stage’s micrometer advances a carbide insert into a small piece of aluminum 50 microns at a time, raising a tiny sliver of aluminum while it slowly plows a tiny groove into the workpiece.

Getting the multiple shots required to make a decent animation with this rig was no mean feat. [Zach]’s SEM sample chamber doesn’t have any electrical connections, so each of the 159 frames required a painstaking process of advancing the tool, pulling down a vacuum in the chamber, and taking a picture. With each frame taking at least five minutes, this was clearly a labor of love. The results are worth it, though; stitched together, the electron micrographs show the chip formation process in amazing detail. The aluminum oxide layer on the top of the workpiece is clearly visible, as are the different zones of cutting action. The grain of the metal is also clearly visible, and the “gumminess” of the chip is readily apparent too.

For as much work as this was, it seems like [Zach] had things a bit easier than [Ben Krasnow] did when he tried something similar with a much less capable SEM.

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Microscopic images of E. coli before (left) and after disinfection. The bacteria died quickly after sunlight produced chemicals that caused serious damage to the bacterial cell membranes, as shown in the red circles. (Image credit: Tong Wu/Stanford University)

Generating Hydrogen Peroxide For Disinfecting Water Using A Solar-Driven Catalyst

Ensuring that water is safe to use and consume can be a real chore, especially for those who live in impoverished areas without access to safe drinking water. Here is where researchers at Stanford University hope that their recently developed low-cost catalyst can make a difference. This catalyst comes in the form of nano-sized particles (nanoflakes) consisting out aluminium oxide, molybdenum sulfide, copper and iron oxide. When exposed to sunlight,  the catalyst performs like a photon-sensitive semiconductor/metal junction (Cu-MoS2), with the dislodged electrons going on to react with the surrounding water, resulting in the formation of hydrogen peroxide (H2O2) and hydroxy radicals.

Disinfectant powder is stirred in bacteria-contaminated water (upper left). The mixture is exposed to sunlight, which rapidly kills all the bacteria (upper right). A magnet collects the metallic powder after disinfection (lower right). The powder is then reloaded into another beaker of contaminated water, and the disinfection process is repeated (lower left). (Image credit: Tong Wu/Stanford University)

Waterborne diseases are very common, with even the US reporting 7,000 deaths and 120,000 hospitalizations in 2021, according to the US CDC, and many more affected worldwide. Much of the harm is done by microbes, in particular bacteria such as E. coli, which are prolific in aquatic environments. By using this catalyst powder in contaminated water, the researchers reported that the Escherichia coli colonies in the tested samples were fully eradicated after a 60 second exposure to sunlight.

The reason for this is that hydrogen peroxide and similar reactive oxygen species are highly destructive to living cells, yet they are simultaneously very safe. Because of their high reactivity they are very unstable and thus short-lived. This is useful when the water with the now very dead microbes is consumed afterwards, with the catalyst itself being ferromagnetic and thus easily separated using a magnet.

With this proof of concept in hand, it’d be interesting to see what the product will look like, especially when it comes to the final separation step and making this as easy as possible. Since the catalyst is not consumed or presumably contaminated, it can last pretty much forever, making it an attractive alternative to water purification tablets and expensive filtration systems.

(Heading image: Microscopic images of E. coli before (left) and after disinfection. The bacteria died quickly after sunlight produced chemicals that caused serious damage to the bacterial cell membranes, as shown in the red circles. (Image credit: Tong Wu/Stanford University) )