Hair Today Gone Tomorrow: Four Men Go To Fix A Wafer Prober

I’ve had a fairly varied early part of my career in the semiconductors business: a series of events caused me to jump disciplines a little bit, and after one such event, I landed in the test engineering department at Philips Semiconductors. I was tasked with a variety of oddball projects, supporting engineering work, fixing broken ATE equipment, and given a absolute ton of training: Good times!  Here’s a story that comes straight off the oddball pile.

We needed to assemble a crack team of experts and high-tail it to deepest darkest Wales, and sort out an urgent production problem. The brief was that the wafer probe yield was disastrous and the correlation wafer was not giving the correct results. Getting to the punch line is going to require some IC fabrication background, but if you like stories about silicon, or red-bearded test engineers, it’s worth it. Continue reading “Hair Today Gone Tomorrow: Four Men Go To Fix A Wafer Prober”

Crimping Tools And The Cost Of Being Cheap

Crimp connectors provide an easy and convenient way to connect electronics while still allowing for them to be removed and swapped without having to reach for a soldering iron and desoldering wick. While browsing one’s favorite cheap shopping site, you may get the impression that all one has to do to join the world of crimp-awesome is order a $20 crimp tool and some assorted ‘JST’ and ‘DuPont’ (a Mini-PV clone) connectors to go with it. After all, it’s just a bit of metal that’s squeezed around some stripped wire. How complicated could this be?

The harsh truth is that, as ridiculous as the price tag on official JST and Mini-PV crimping tools may seem at hundreds of dollars each, they offer precise, repeatable crimps and reliable long-term stability. The same is true for genuine JST, Mini-PV and Molex connectors. The price tag for ‘saving a buck’ may end up being a lot higher than the money originally saved.

Continue reading “Crimping Tools And The Cost Of Being Cheap”

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Pick And Place Hack Chat

Join us on Wednesday, February 9 at noon Pacific for the Pick and Place Hack Chat with Chris Denney!

We in the hacker trade are pretty used to miracles — we make them all the time. But even the most jaded among us has to admit that modern PCB assembly, where components that could easily hide under a grain of sand are handled by robots, borders on witchcraft. The pick and place machines that work these wonders not only have to hit their marks accurately and precisely, but they also do it at blinding speeds and for days on end.

join-hack-chatLuckily, even those of us who design circuits for a living and depend on PCB assembly services to realize those designs can, at least to some degree, abstract the details of the pick and place phase of the process away. But making it “just work” isn’t a trivial task, and learning a little bit about what it takes to do so can make us better designers. Plus, it’s just plain cool to watch a pick and place do its thing. And to dive a little deeper into pick and place, Chris Denney, CTO of Worthington Assembly and co-host of “Pick, Place, Podcast” will stop by the Hack Chat. If you’ve ever wondered about the inner workings of PCB assembly and the role pick and place plays in it, or if you’re looking for tips on how to optimize your layouts for pick and place, this is one you won’t want to miss!

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, February 9 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Continue reading “Pick And Place Hack Chat”

Remembering The MIT Radiation Laboratory

Back in the late 80s, our company managed to procure the complete 28 volume MIT Radiation Laboratory (Rad Lab) series, published in 1947, for the company library. To me, these books were interesting because I like history and old technology, but I didn’t understand why everyone was so excited about the acquisition. Only a cursory glimpse at the volumes would reveal that the “circuits” these books described used vacuum tubes and their “computers” were made from mechanical linkages. This was the 1980s, and we worked with modern radar and communications systems using semiconductors, integrated circuits, and digital computers. How could these old musty books possibly be of any practical use? To my surprise, it turned out that indeed they could, and eventually I came to appreciate the excitement. I even used several of them myself over the years.

Radiation Lab? Nuclear Radar?

In the years leading up to WW2, the idea of a civilian organization of scientists that would operate independently of the military and government bureaucracies was being championed by Dr. Vannevar Bush. The military and scientists had not worked well together during the first World War, and it looked like science and technology would be playing a much bigger role in the future.

It seemed certain that America would enter the conflict eventually, and Dr Bush and others believed that a new organizational framework was called for. To that end, the National Defense Research Committee (NDRC), which later became the Office of Scientific Research and Development (OSRD) was pitched to President Roosevelt and he approved it in June of 1940.

Almost immediately, a gift fell in the lap of the new organization — the Tizard Mission which arrived in the states from the UK in Sep 1940. They brought a literal treasure chest of technical innovations from the British, who hoped that US industry’s cooperation could help them survive what looked like certain and imminent invasion. One of those treasures was the cavity magnetron, which our own Dan Maloney wrote about a few years ago.

Within a few weeks, under the guidance of young Welshman “Taffy” Bowen, they had reviewed the design and gathered up the necessary equipment to fire it up. A 10 kV anode power supply and a 1,500 gauss electromagnet were procured, and the scientists gathered at the Bell Radio Laboratories in Whippany New Jersey on Sunday, Oct. 6, 1940. They powered up the cavity magnetron and were blown away by the results — over 10 kW of RF at 3 GHz (10 cm) from something the size of a bar of soap. Continue reading “Remembering The MIT Radiation Laboratory”

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Hackaday Links: February 6, 2022

Last week, the news was filled with stories of Jack Sweeney and his Twitter-bot that tracks the comings and goings of various billionaires in their private jets. This caught the attention of the billionaire-iest of them all, one Elon Musk, who took exception to the 19-year-old’s feat of data integration, which draws from a number of public databases to infer the location of Elon’s plane. After Jack wisely laughed off Elon’s measly offer of $5,000 to take the bot down, Elon ghosted him — pretty childish behavior for the richest man on the planet, we have to say. But Jack might just have the last laugh, as an Orlando-based private jet chartering company has now offered him a job. Seems like his Twitter-bot and the resulting kerfuffle is a real resume builder, so job-seekers should take note.

Here’s hoping that you have a better retirement plan than NASA. The space agency announced its end-of-life plans for the International Space Station this week, the details of which will just be a run-up to the 2031 de-orbit and crash landing of any remaining debris into the lonely waters of Point Nemo. The agency apparently sees the increasingly political handwriting on the ISS’s aging and sometimes perforated walls, and acknowledges that the next phase of LEO space research will be carried out by a fleet of commercial space stations, none of which is close to existing yet. Politics aside, we’d love to dig into the technical details of the plan, and see exactly what will be salvaged from the station before its fiery demise, if anything. The exact method of de-orbiting too would be interesting — seems like the station would need quite a bit of thrust to put on the brakes, and might need the help of a sacrificial spacecraft.

“You break it, you fix it,” is a philosophy that we Hackaday types are probably more comfortable with than the general public, who tend to leave repairs of broken gear to professionals. But that philosophy seems to be at the core of Google’s new Chromebook repair program for schools, which encourages students to fix the Chromebooks they’re breaking in record numbers these days. Google is providing guidance for schools on setting up complete Chromebook repair facilities, including physical layout of the shop, organization of workflows, and complete repair information for at least a couple of popular brands of the stripped-down laptops. Although the repairs are limited to module-level stuff, like swapping power supplies, we still love the sound of this. Here’s hoping that something like this can trigger an interest in electronics for students that would otherwise never think to open up something as complicated as a laptop.

Back in July, we took note of a disturbing report of an RTL-SDR enthusiast in Crimea who was arrested for treason, apparently based on his interest in tracking flights and otherwise monitoring the radio spectrum. Now, as things appear to be heating up in Ukraine again, our friends at RTL-SDR.com are renewing their warning to radio enthusiasts in the area that there may still be risks. Then as now, we have little interest in the politics of all this, but in light of the previous arrest, we’d say it pays to be careful with how some hobbies are perceived.

And finally, aside from the aforementioned flight-tracking dustup, it’s been a tough week for Elon and Tesla. Not only have 817,000 of the expensive electric vehicles been recalled over something as simple as a wonky seatbelt chime, but another 54,000 cars are also being recalled for a software bug that causes them to ignore stop signs in “Full Self-Driving” mode. We’re not sure if this video of this Tesla hell-ride has anything to do with that bug, but it sure illustrates the point that FSD isn’t really ready for prime time. Then again, as a former Boston resident, we can pretty safely say that what that Tesla was doing isn’t really that much different than the meat-based drivers there.

The Weirdest Hack

I was on the FLOSS podcast (for the Episode of the Beast no less!) and we were talking all about Hackaday. One of the hosts, secretly Hackaday’s own Jonathan Bennett in disguise, asked me what the weirdest hack I’d ever seen on Hackaday was. Weird?!?!

I was caught like a deer in headlights. None of our hacks are weird! Or maybe all of them are? I dunno, it certainly depends on your perspective. Is it weird to build a box that makes periodic meowing noises to hid in a friend’s closet? Is it weird to design new and interesting wheels for acrobats to roll themselves around in? Is it weird to want a rainbow-colored USB DIP switch? Is it weird that these are all posts from the last week?

OK, maybe we are a little bit weird. But that’s the way we like it. Keep it weird and wonderful, Hackaday. You’ve got enough normal stuff to do eight hours a day!

Copyright, What You Need To Know

Last week brought the story of a group of crypto enthusiasts who paid well over the going rate for a rare sci-fi book, then proposed encoding scans of all its pages in a blockchain before making and selling NFTs of them. To guarantee their rarity the book was then to be burned. Aside from the questionable imagery surrounding book burning in general, one of the sources of mirth in the story was their mistaken idea that in buying a copy of a rare book they had also acquired its copyright rather than simply paying too much for a book.

It’s an excuse for a good laugh, but it’s also an opportunity to talk about copyright as it affects our community. I’m not a lawyer and I’m not here to give legal advice. Instead this is based on the working knowledge gathered over decades working in the content publishing industries. Continue reading “Copyright, What You Need To Know”