Flip Chips And Sunken Ships: Packaging Trick For Faster, Smaller Semiconductors

You may have heard the phrase “flip-chip” before: it’s a broad term referring to several integrated circuit packaging methods, the common thread being that the semiconductor die is flipped upside down so the active surface is closest to the PCB. As opposed to the more traditional method in which the IC is face-up and connected to the packaging with bond wires, this allows for ultimate packaging efficiency and impressive performance gains. We hear a lot about advances in the integrated circuits themselves, but the packages that carry them and the issues they solve — and sometimes create — get less exposure.

Cutaway view of traditional wire-bond BGA package. Image CC-BY-SA 4.0 @TubeTimeUS

Let’s have a look at why semiconductor manufacturers decided to turn things on their head, and see how radioactive solder and ancient Roman shipwrecks fit in.

Continue reading “Flip Chips And Sunken Ships: Packaging Trick For Faster, Smaller Semiconductors”

Humanity Creates A Cloud Of Space Garbage, Again

With the destruction of the Microsat-R reconnaissance satellite on March 27th, India became the fourth country in history to successfully hit an orbiting satellite with a surface-launched weapon. While Microsat-R was indeed a military satellite, there was no hostile intent; the spacecraft was one of India’s own, launched earlier in the year. This follows the examples of previous anti-satellite (ASAT) weapons tests performed by the United States, Russia, and China, all of which targeted domestic spacecraft.

Yet despite the long history of ASAT weapon development among space-fairing nations, India’s recent test has come under considerable scrutiny. Historically, the peak of such testing was during the 1970’s as part of the Cold War rivalry between the United States and then Soviet Union. Humanity’s utilization of space in that era was limited, and the clouds of debris created by the destruction of the target spacecraft were of limited consequence. But today, with a permanently manned outpost in low Earth orbit and rapid commercial launches, space is simply too congested to risk similar experiments. The international community has strongly condemned the recent test as irresponsible.

For their part, India believes they have the right to develop their own defensive capabilities as other nations have before them, especially in light of their increasingly active space program. Prime Minister Narendra Modi released a statement reiterating that the test was not meant to be a provocative act:

Today’s anti-satellite missile will give a new strength to the country in terms of India’s security and a vision of developed journey. I want to assure the world today that it was not directed against anybody.

India has always been against arms race in space and there has been no change in this policy. This test of today does not violate any kind of international law or treaty agreements. We want to use modern technology for the protection and welfare of 130 million [1.3 Billion] citizens of the country.

Further, the Indian Space Research Organisation (ISRO) rejects claims that the test caused any serious danger to other spacecraft. They maintain that the test was carefully orchestrated so that any debris created would renter the Earth’s atmosphere within a matter of months; an assertion that’s been met with criticism by NASA.

So was the Indian ASAT test, known as Mission Shakti, really a danger to international space interests? How does it differ from the earlier tests carried out by other countries? Perhaps most importantly, why do we seem so fascinated with blowing stuff up in space?

Continue reading “Humanity Creates A Cloud Of Space Garbage, Again”

The 3D Printing Dream Is Still Alive At 2019’s Midwest RepRap Festival

3D Printers have been in the hands of hackers for well over ten years, but the dream is far from over and certainly not overslept. This year’s Midwest RepRap Festival is a testament to the still-growing excitement, and world where 3D printing is alive and kicking on the next level.

This past weekend, I took up my friend [Eric’s] advice to come down and participate firsthand, and I was simply blown away. Not only did we witness the largest number of attendees to date, MRRF 2019 spilled into not one but two conference halls at the Goshen Fairgrounds.

In what follows, I tell my tale of the times. Continue reading “The 3D Printing Dream Is Still Alive At 2019’s Midwest RepRap Festival”

Brain Hacking With Entrainment

Can you electronically enhance your brain? I’m not talking about surgically turning into a Borg. But are there electronic methods that can improve various functions of your brain? Fans of brainwave entrainment say yes.

There was an old recruiting ad for electrical engineers that started with the headline: The best electronic brains are still human. While it is true that even a toddler can do things our best computers struggle with, it is easy to feel a little inadequate compared to some of our modern electronic brains. Then again, your brain is an electronic device of sorts. While we don’t understand everything about how it works, there are definitely electric signals going between neurons. And where there are electric signals there are ways to measure them.

The tool for measuring electric signals in the brain is an EEG (electroencephalograph). While you can’t use an EEG to read your mind, exactly, it can tell you some pretty interesting information, such as when you are relaxed or concentrating. At its most basic we’ve seen toys and simple hobby projects that purport to be “mind controlled” but only at an incredibly rudimentary level.

Brainwave entrainment is a hypothesis that sending low frequency waves to your brain can give your mind a nudge and sync up brain activity with the equipment measuring it. The ability to synchronize with the brain could yield much better measurements for a meaningful interface between modern electronics and electric storm of thought happening in your head.

Continue reading “Brain Hacking With Entrainment”

Countdown To The GPS Timepocalypse

There’s a bug about to hit older GPS hardware that has echos of Y2K. Those old enough to have experienced the transition from the 1990s to the 2000s will no doubt recall the dreaded “Year 2000 Bug” that was supposed to spell the doom of civilization. Thanks to short-sighted software engineering that only recorded two digits for year, we were told that date calculations would fail en masse in software that ran everything from the power grid to digital watches. Massive remediation efforts were undertaken, companies rehired programmers whose outdated skills were suddenly back in demand, and in the end, pretty much nothing actually happened.

Yet another epoch is upon us, far less well-known but potentially deeper and more insidious. On Saturday April 6, 2019 — that’s tomorrow — GPS receivers may suffer from software issues due to rollover of their time counters. This could result in anything from minor inconvenience to major confusion, with an outside chance of chaos. Some alarmists are even stating that they won’t fly this weekend, for fear of the consequences.

So what are the real potential consequences, and what’s the problem with GPS in the first place? Unsurprisingly, it all boils down to basic math.

Continue reading “Countdown To The GPS Timepocalypse”

WOPR: Building Hardware Worth Sharing

It wouldn’t be much of a stretch to assume that anyone reading Hackaday regularly has at least progressed to the point where they can connect an LED to a microcontroller and get it to blink without setting anything on fire. We won’t even chastise you for not doing it with a 555 timer. It’s also not a stretch to say if you can successfully put together the “Hello World” of modern electronics on a breadboard, you’re well on the way to adding a few more LEDs, some sensors, and a couple buttons to that microcontroller and producing something that might come dangerously close to a useful gadget. Hardware hacking sneaks up on you like that.

Here’s where it gets tricky: how many of us are still stuck at that point? Don’t be shy, there’s no shame in it. A large chunk of the “completed” projects that grace these pages are still on breadboards, and if we had to pass on every project that still had a full-on development board like the Arduino or Wemos D1 at its heart…well, let’s just say it wouldn’t be pretty.

Of course, if you’re just building something as a personal project, there’s often little advantage to having a PCB spun up or building a custom enclosure. But what happens when you want to build more than one? If you’ve got an idea worth putting into production, you’ve got to approach the problem with a bit more finesse. Especially if you’re looking to turn a profit on the venture.

At the recent WOPR Summit in Atlantic City, there were a pair of presentations which dealt specifically with taking your hardware designs to the next level. Russell Handorf and Mike Kershaw hosted an epic four hour workshop called Strategies for your Projects: Concept to Prototype and El Kentaro gave a fascinating talk about his design process called Being Q: Designing Hacking Gadgets which together tackled both the practical and somewhat more philosophical aspects of building hardware for an audience larger than just yourself.

Continue reading “WOPR: Building Hardware Worth Sharing”

WebAssembly: What Is It And Why Should You Care?

If you keep up with the field of web development, you may have heard of WebAssembly. A relatively new kid on the block, it was announced in 2015, and managed to garner standardised support from all major browsers by 2017 – an impressive feat. However, it’s only more recently that the developer community has started to catch up with adoption and support.

So, what is it? What use case is so compelling that causes such quick browser adoption? This post aims to explain the need for WebAssembly, a conceptual overview of the technical side, as well as a small hands-on example for context.

Continue reading “WebAssembly: What Is It And Why Should You Care?”