Mechanisms: The Lever, It’s Everywhere

April 26, 2018 by Steven Dufresne 28 Comments

Levers are literally all around us. You body uses them to move, pick up a pen to sign your name and you’ll use mechanical advantage to make that ballpoint roll, and that can of soda doesn’t open without a cleverly designed lever.

I got onto this topic quite by accident. I was making an ornithopter and it was having trouble lifting its wings. For the uninitiated, ornithopters are machines which fly by flapping their wings. The problem was that the lever arm was too short. To be honest, as I worked I wasn’t even thinking in terms of levers, and only realized that there was one after I’d fine-tuned its length by trial and error. After that, the presence of a lever was embarrassingly obvious.

I can probably be excused for not seeing a lever right away because it wasn’t the type we most often experience. There are different classes of levers and it’s safe to say that most people aren’t even aware of this. Let’s take a closer look at these super useful, and sometimes hidden mechanisms known as levers.

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First Lithographically Produced Home Made IC Announced

April 24, 2018 by Jenny List 55 Comments

It is now six decades since the first prototypes of practical integrated circuits were produced. We are used to other technological inventions from the 1950s having passed down the food chain to the point at which they no longer require the budget of a huge company or a national government to achieve, but somehow producing an integrated circuit has remained out of reach. It’s the preserve of the Big Boys, move on, there’s nothing to see here.

Happily for us there exists a dedicated band of experimenters keen to break that six-decade dearth of home-made ICs. And now one of them, [Sam Zeloof], has made an announcement on Twitter that he has succeeded in making a dual differential amplifier IC using a fully lithographic process in his lab. We’ve seen [Jeri Ellsworth] create transistors and integrated circuits a few years ago and he is at pains to credit her work, but her interconnects were not created lithographically, instead being created with conductive epoxy.

For now, all we have is a Twitter announcement, a promise of a write-up to come, and full details of the lead-up to this momentous event on [Sam]’s blog. He describes both UV lithography using a converted DLP projector and electron beam lithography using his electron microscope, as well as sputtering to deposit aluminium for on-chip interconnects. We’ve had an eye on his work for a while, though his progress has been impressively quick given that he only started amassing everything in 2016. We look forward to greater things from this particular garage.

A Buyer’s Guide To Lathe Options

April 24, 2018 by Quinn Dunki 59 Comments

Lathes are complicated machines, and buying one requires weighing a lot of options. We’ve already talked about buying new Asian, or old American machines (with apologies to the Germans, British, Swiss, and all the other fine 20th century machine tool making-countries). We also talked about bed length and swing, and you ain’t got nothin’ if you ain’t got that swing. Let’s talk about the feature set now. If you’re buying new, you’ll shop on these details. If you’re buying used, knowing the differences will help you pick a good project machine.

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Teardown: LED Bulb Yields Tiny UPS

April 23, 2018 by Tom Nardi 90 Comments

Occasionally you run across a product that you just know is simply too good to be true. You might not know why, but you’ve got a hunch that what the bombastic phrasing on the package is telling you just doesn’t quite align with reality. That’s the feeling I got recently when I spotted the “LED intellibulb Battery Backup” bulb by Feit Electric. For around $12 USD at Home Depot, the box promises the purchaser will “Never be in the dark again”, and that the bulb will continue to work normally for up to 3.5 hours when the power is out. If I could repurpose that to make a tiny UPS for a microcontroller project of my own, it could be even more useful.

Now an LED light bulb with a battery in the base isn’t exactly rocket science, we can understand the product conceptually at a glance. But as they say, the devil is in the details. The box claims the bulb consumes 8.5 watts, but a battery with enough capacity to run such a load for 3.5 hours would be far too large to fit inside of a light bulb. Obviously there’s more to the story.

On the side of the box, in the smallest font used on the whole package, we get our clue. The bulb drops down to 200 lumens when in battery backup mode, or roughly as bright as a cheap LED flashlight. Now things are starting to come together. Without even opening the device, we can be fairly sure it will contain two separate arrays of LEDs: one low set for battery, and a brighter set to run when the bulb has AC power.

Still, I tend to be of the opinion that anything less than $20 or so is worth cracking open to see what makes it tick. Even if the product itself is underwhelming, there’s a chance the internal components could be useful or interesting. With that in mind, let’s see what’s inside a battery backup light bulb, and what we might be able to do with it.

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Robotics Module Challenge: Build Robot, Win Prizes

April 23, 2018 by Brian Benchoff 6 Comments

Brand new today, we’re going to go all in with the Robotics Module Challenge! This is the newest part of the 2018 Hackaday Prize which is only six weeks old, and already we’ve seen almost six hundred incredible entries. But a new challenge means a fresh start and a perfect time for you to begin your entry.

This is your call to build a module that can be used in robotics projects across the world. Twenty module designs will be awarded $1,000 and and chance at the five top prizes including the $50,000 grand prize!

Robotics is the kitchen sink of the world of electronics. You have to deal with motors, sensors, spinny lidar doohickies, computer vision, mechatronics, and unexpected prototyping issues accounting for the coefficient of friction of 3D printed parts. Robotics is where you show your skills, and this is your chance to show the world what you’ve got.

Wouldn’t it be great if there were some more ways to skip around the hard parts? That is the Robotics Module Challenge in a nutshell. We want to see great modular Open Hardware designs that can be used by roboticists all over the world. This might be a motor controller, a chassis or limb design system, a sensor network scheme, a communications system, data collection and delivery — basically anything related to robotics. Build a prototype that shows how your module is used and document all the info needed to incorporate and riff on your design in other robot builds.

Start your entry now and show us your take on a great bit of Open Hardware.

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What Does ‘Crypto’ Actually Mean?

April 23, 2018 by Brian Benchoff 71 Comments

This article is about crypto. It’s in the title, and the first sentence, yet the topic still remains hidden.

At Hackaday, we are deeply concerned with language. Part of this is the fact that we are a purely text-based publication, yes, but a better reason is right there in the masthead. This is Hackaday, and for more than a decade, we have countered to the notion that ‘hackers’ are only bad actors. We have railed against co-opted language for our entire existence, and our more successful stories are entirely about the use and abuse of language.

Part of this is due to the nature of the Internet. Pedantry is an acceptable substitute for wisdom, it seems, and choosing the right word isn’t just a matter of semantics — it’s a compiler error. The wrong word shuts down all discussion. Use the phrase, ‘fused deposition modeling’ when describing a filament-based 3D printer, and some will inevitably reach for their pitchforks and torches; the correct phrase is, ‘fused filament fabrication’, the term preferred by the RepRap community because it is legally unencumbered by patents. That’s actually a neat tidbit, but the phrase describing a technology is covered by a trademark, and not by a patent.

The technical side of the Internet, or at least the subpopulation concerned about backdoors, 0-days, and commitments to hodl, is now at a semantic crossroads. ‘Crypto’ is starting to mean ‘cryptocurrency’. The netsec and technology-minded populations of the Internet are now deeply concerned over language. Cryptocurrency enthusiasts have usurped the word ‘crypto’, and the folks that were hacking around with DES thirty years ago aren’t happy. A DH key exchange has nothing to do with virtual cats bought with Etherium, and there’s no way anyone losing money to ICO scams could come up with an encryption protocol as elegant as ROT-13.

But language changes. Now, cryptographers are dealing with the same problem hackers had in the 90s, and this time there’s nothing as cool as rollerblading into the Gibson to fall back on. Does ‘crypto’ mean ‘cryptography’, or does ‘crypto’ mean cryptocurrency? If frequency of usage determines the correct definition, a quick perusal of the press releases in my email quickly reveals a winner. It’s cryptocurrency by a mile. However, cryptography has been around much, much longer than cryptocurrency. What’s the right definition of ‘crypto’? Does it mean cryptography, or does it mean cryptocurrency?

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Spoofing Cell Networks With A USB To VGA Adapter

April 23, 2018 by Tom Nardi 86 Comments

RTL-SDR brought cheap and ubiquitous Software Defined Radio (SDR) to the masses, opening up whole swaths of the RF spectrum which were simply unavailable to the average hacker previously. Because the RTL-SDR supported devices were designed as TV tuners, they had no capability to transmit. For the price they are still an absolutely fantastic deal, and deserve to be in any modern hacker’s toolkit, but sometimes you want to reach out and touch someone.

GSM network broadcast from a VGA adapter

Now you can. At OsmoDevCon [Steve Markgraf] released osmo-fl2k, a tool which allows transmit-only SDR through cheap USB 3.0 to VGA adapters based on the Fresco Logic FL2000 chip. Available through the usual overseas suppliers for as little has $5 USD, these devices can be used unmodified to transmit low-power FM, DAB, DVB-T, GSM, UMTS and GPS signals.

In a demonstration on the project page, one of these USB VGA adapters is used to broadcast a GSM cellular network which is picked up by the adjacent cell phones. Another example shows how it can be used to broadcast FM radio. A GitHub repository has been set up which includes more examples. The signals transmitted from the FL2000 chip are obviously quite weak, but the next step will logically be the hardware modifications necessary to boost transmission to more useful levels.

To say this is a big deal is something of an understatement. For a few bucks, you’ll be able to get a device to spoof cellular networks and GPS signals. This was possible before, of course, but took SDR hardware that was generally outside the budget of the casual experimenter. If you bought a HackRF or an Ettus Research rig, you were probably responsible enough not to get into trouble with it, but that’s not necessarily the case anymore. As exciting as this technology is, we would be wise to approach it with caution. In an increasingly automated world, GPS spoofing can have some pretty bad results.