Hands On: Bus Pirate 5

February 12, 2024 by Tom Nardi 26 Comments

If you’ve been involved with electronics and hardware hacking for awhile, there’s an excellent chance you’ve heard of the Bus Pirate. First introduced on the pages of Hackaday back in 2008 by creator Ian Lesnet, the open hardware multi-tool was designed not only as away to easily tap into a wide array of communication protocols, but to provide various functions that would be useful during hardware development or reverse engineering. The Bus Pirate could talk to your I2C and SPI devices, while also being able to measure frequencies, check voltages, program chips, and even function as a logic analyzer or oscilloscope.

The Bus Pirate provided an incredible number of tools at a hobbyist-friendly price, and it wasn’t long before the device became so popular that it achieved a milestone which only a few hardware hacking gadgets can boast: its sales started to get undercut by cheap overseas clones. Of course, as an open hardware device, this wasn’t really a problem. If other companies wanted to crank out cheap Bus Pirates, that’s fine. It freed Ian up to research a next-generation version of the device.

But it turns out that was easier said than done. It’s around this point that the Bus Pirate enters what might be considered its Duke Nukem Forever phase. It took 15 years to release the sequel to 1996’s Duke Nukem 3D because the state-of-the-art in video games kept changing, and the developers didn’t want to be behind the curve. Similarly, Ian and his team spent years developing and redeveloping versions of the Bus Pirate that utilized different hardware platforms, such as the STM32 and ICE40 FPGA. But each time, there would be problems sourcing components, or something newer and more interesting would be released.

But then in 2021 the Raspberry Pi Pico hit the scene, and soon after, the bare RP2040 chip. Not only were the vast I/O capabilities of the new microcontroller a perfect fit for the Bus Pirate, but the chip was cheap and widely available. Finally, after years of false starts, the Bus Pirate 5 was born.

I was able to grab one of the first all-new Bus Pirates off the production line in January, and have been spending the last week or so playing around with it. While there’s definitely room for improvement on the software side of things, the hardware is extremely promising, and I’m very excited to be see how this new chapter in the Bus Pirate story plays out.

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Power Supply Efficiency Measurements

February 9, 2024 by Al Williams 12 Comments

Even if you don’t have a Rohde Schwarz oscilloscope, you can still enjoy their recent video about using an oscilloscope to measure power supply efficiency. Of course, you don’t have to have a scope to do this. You can use a voltmeter and an ammeter, but it is very straightforward if you have a four-channel scope with a pair of current probes.

Of course, if you can measure the voltage and the current at the input, you can calculate the input power. Then again, most scopes these days can do the math for you. Then, you make the same measurement and calculation at the output. If you know the input and output power, you can calculate a percentage or many scopes can do it for you now.

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The Revolver: A 3D-Printed… Screwdriver!

February 8, 2024 by Al Williams 19 Comments

You know those “What my friends think I do” vs “What I actually do” memes? Well there should be one for 3D printing that highlights what you think you’ll do before buying your first printer vs what you actually wind up printing once you get it!

However, thanks to [Revolver3DPrints] you can fulfill your dream of printing a useful tool that looks like a commercial product, the Revolver two-speed screwdriver. The screwdriver isn’t motorized, but it has an interesting midsection that can be rotated to spin the bit, and you can select between a speed and torque mode.

The Revolver isn’t a solution looking for a problem. The designer noted a few issues with normal screwdrivers. They are hard to get into tight spaces, which was the biggest issue. The Revolver is compact, and since you turn its midsection, you don’t have to have clearance for your hand on the top. The gear ratios allow you to apply more torque without needing a long handle.

As you may have guessed, the internal arrangement is a planetary gear drive. You might consider if you want to print this using resin or FDM printing. You also need some screwdriver bits, some glue, and a few magnets to complete the project. If you prefer to make a motorized screwdriver, we’ve seen that done, too.

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Harbor Freight And LEGO PCB Vise Is Cheap And Effective

February 7, 2024 by Dan Maloney 6 Comments

It doesn’t take much chasing things around the bench with a soldering iron to appreciate the value of good work holding. And don’t get us started on those cheap “helping hands” alligator clip thingies; they’re somehow worse than no work holding. Isn’t there a better way?

Maybe, judging by [Paul Bryson]’s idea for a dirt cheap PCB vise. It’s a pretty clever design that’ll have you heading to Harbor Freight, or whatever the moral equivalent is in your location, where you’ll pick up a small ratcheting bar clamp. [Paul] used a 4″ (10 cm) clamp; that which looks fine for a wide range of boards, but we suppose you could go bigger if you like. You could also stop there and just clamp your PCBs in the plastic jaws, but [Paul] adorned the jaws with swiveling arms made from LEGO Technic pieces, of all things. Rubber grommets slipped onto Technic pegs go into the holes on the beam to hold the PCB edges firmly, while the swiveling action adapts to odd-shaped boards.

To our mind, the biggest advantage to this design other than cost is how low it holds the PCB — a decided advantage while working under the microscope. Don’t have any Technics parts close to hand? No worries, 3D printed parts could easily stand in, and maybe even improve the design. [Paul] also shows off a substitute for the Technics beam rendered in PCB material, which would reduce the height of the workpiece over the bench even more.

We’ve seen a lot of PCB vises come and go, using everything from scrap wood to 3D printed compliant mechanisms. But we doubt you’ll find anything more cost-effective than [Paul]’s design.

A Concrete Solution To Balance And Protect Camera Gear

February 1, 2024 by Danie Conradie 15 Comments

Knocking over expensive camera equipment is an unfortunate occupational hazard when filming projects in a workshop. [Dane Kouttron] wanted to stop sacrificing lights to the cause, so he came up with a practical use for a weeble: A self-stabilizing monopod.

Inspired by a giant scale weeble built by [Colin Furze], [Dane] first did the math to determine the parameters for the build. It’s all about achieving torque equilibrium with a hemisphere of concrete, and [Dane] walks us through the equations, arriving at the conclusion that a 2 lb. camera on 4 foot pole, one needs a hemisphere with a mass of 28 lbs. and a radius of just under 4 inches. To achieve this weight in the given volume would require extra dense concrete with steel shot added.

After some CAD work and 3D printing the 4-part mold was assembled, with RTV silicone sealant acting as both adhesive between the parts and mold release agent. [Dane] first did a test mold with concrete he had laying around. With success achieved, he pursued the real mix but had issues with an error in the concrete-water ratio and the difficulty of mixing in the steel shot. On the second attempt he managed to extract a functional hemisphere from the mold, with the pole held in position during curing by a 3D printed bracket.

The hemisphere bottom of the hemisphere has a flat spot to keep it stable when bumped lightly. [Dane] added a Manfroto quick-release mount to the end of the pole to allow easy attachment of lights and cameras. It might be a bit hefty to carry around, but it’s takes up less floor space than a tripod and is sure to save [Dane] from expensive bumps-turned-crashes.

Camera cranes, small and large, are another great tool for workshop cinematography. For sheer overkill it would be hard to beat an 8-axis workshop-sized motion control robot.

Flat-Pack Multi-Tool Has Many Dimensions

February 1, 2024 by Kristina Panos 4 Comments

Sometimes, you just have to see whether something can be done. Such is the case with [ToolTechGeek]’s flat-pack metal multi-tool build. Can an entire multi-tool be made with only flat pieces of laser-cut metal and fasteners? It would seem so, yes. And quite nicely, too, as you’ll see in the video after the break.

[ToolTechGeek] started by designing all the parts in Inkscape, and then made a few 3D printed versions to check fitment before committing to laser-cut metal. Once they had the pieces cut, everything came together nicely except for a few tabs that connect some of the parts together. These just had to be filed down a bit.

So now, [ToolTechGeek] has a handy set of pliers, flat- and Phillips-head screwdrivers, a knife, and a bottle opener all in one place. Although the pliers don’t have teeth, they still do a fine job of removing nuts and the like. Be sure to check out the final product and see it get put to the test.

No use for such a thing? Maybe you’d prefer an NFC multi-tool.

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Flux, From Scratch

January 29, 2024 by Jenny List 52 Comments

Soldering flux is (or at least, should be) one of the ubiquitous features of any electronics bench. It serves the purpose of excluding oxygen from a solder joint as it solidifies, and in most cases its base is derived from pine rosin. Most of us just buy flux, but [pileofstuff] is having a go at making his own.

He starts with a block of rosin and a couple of different solvents. Isopropanol we’re happy with, but perhaps using methanol for something to be vaporized within breathing distance isn’t something we’d do. At about 25% rosin to solvent ratio the result is a yellow liquid flux, which he tests against some commercial fluxes. The result is a reasonable liquid flux, something which perhaps shouldn’t be too much of a surprise, and is a handy piece of information to store away should we ever be MacGuyver-like stuck in a pine forest with a need to save the day with electronics.

It would be interesting to try the same technique but with a solvent selected to soften the rosin for a paste flux, and perhaps any chemists among our readership could enlighten us about just what rosin is beside the heavy fractions left after extracting the volatiles from pine resin.

In the past we’ve taken a close look at how solder really works.

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