Escalating To CNC Through Proxxon’s Tool Line

July 31, 2016 by Gerrit Coetzee 16 Comments

Proxxon is a mostly German maker of above average micro tools. They do sell a tiny milling machine in various flavors, from manual to full CNC. [Goran Mahovlić] did not buy that. He did, however, combine their rotary tool accessory catalog into a CNC mill.

Owning tools is dangerous. Once you start, there’s really no way to stop. This is clearly seen with Goran’s CNC machine. At first happiness for him was a small high speed rotary tool. He used it to drill holes in PCBs.

In a predictable turn of events, he discovered drilling tiny holes in PCBs by hand is tedious and ultimately boring. So he purchased the drill press accessory for his rotary tool.

Life was good for a while. He had all the tools he needed, but… wouldn’t it be better if he could position the holes more quickly. He presumably leafed through a now battered and earmarked Proxxon catalog and ordered the XY table.

A realization struck. Pulling a lever and turning knobs! Why! This is work for a robot, not a man! So he pestered his colleague for help and they soon had the contraption under CNC control.

We’d like to say that was the end of it, and that [Goran] was finally happy, but he recently converted his frankenmill to a 3D printer. We’ve seen this before. It won’t be long before he’s cleaning out his garage to begin the restoration and ultimate CNC conversion of an old knee mill. Videos after the break.

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Taking The Converted PC PSU Bench Supply A Step Further

July 31, 2016 by Cameron Coward 51 Comments

A quality bench power supply is essential for electronics work. Nobody wants to go through the trouble of digging through their electronics bin just to find a wall wart with the right output. And, even if you were so inclined, it would be folly to assume that its output would actually be clean.

You could, of course, purchase a purpose-built bench power supply. But, this is Hackaday, and I’m sure many of you would rather build one yourself from an inexpensive PC power supply. Normally, you’d do this by separating out the different voltage lines into useful groups, such as 12V, 5V, and 3.3V. [Supercap2f] wanted to take this a step further, both to get a more useful unit and to practice his PCB-making.

His design uses a custom circuit design to fuse the circuits, and to provide some basic logic. Using the LCD display, you can see which lines are powered on. There is even a simple 3D printed cover to keep everything neat and tidy. [Supercap2f] has posted all of the design files, so you can build one of these yourself. We’ve seen similar builds in the past, but this is another nice one that anyone with the ability to etch PCBs can build.

Power Log Splitting: Trying (and Sometimes Failing) To Build A Better Ax

July 28, 2016 by Adam Fabio 41 Comments

Wood. Humans have burned it for to heat their homes for thousands of years. It’s truly a renewable source of energy. While it may not be the most efficient or green method to warm a space, it definitely gets the job done. Many homes still have a fireplace or wood burning stove for supplemental heat. For those in colder climates, wood is more than just supplemental, it’s needed simply for survival.

The problem with firewood is that it doesn’t come ready to burn. Perfect fireplace sized chunks don’t grow on trees after all. The trees have to be cut up into logs. The logs must be split. The split wood then needs to dry for 6 months or so.

Anyone who’s spent time manually splitting wood can tell you it’s back breaking work. Swinging an 8 pound maul for a few hours will leave your hands numb and your shoulders aching. It’s the kind of work that leaves the mind free to wander a bit. The hacker’s mind will always wander toward a better way to get the job done. Curiously we haven’t seen too many log splitting hacks here on the blog. [KH4] built an incredible cross bladed axe back in 2015, but that’s about it.

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Build A Foam Cutter Right Now

July 27, 2016 by Al Williams 34 Comments

Cutting foam is difficult with traditional methods. The best way is with a hot wire. If you read Hackaday, it is a good bet you can figure out how to use electricity to make a wire hot without any help. However, there’s something clever about [MrGear’s] minimal build.

As you can see in the video below, he uses a 9V battery, a clip, some popsicle sticks, and the wire from a ballpoint pen. He also used a switch, but we couldn’t help but think that was unnecessary since you could just unclip the battery to turn the device on and off. Since he used hot glue to attach the switch to the battery, replacing the battery would be a pain.

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Ugly DIY Portable Soldering Iron

July 26, 2016 by Al Williams 6 Comments

If you’ve ever wanted a battery-operated soldering iron and you just can’t stand the thought of buying one, you might check out the video below from [Just5mins]. In it, he takes a candy tube, some scrap materials, a lithium ion battery, a nichrome wire, a USB charger, and a switch and turns it into an apparently practical soldering iron.

Paradoxically, [Just5mins] used a soldering iron to build this one, so it probably can’t be your only soldering iron, although we suppose you could figure something out in a pinch. Maybe in rep-rap style, make a poor quality one with no soldering and use it to solder up the next one.

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[Alan Wolke]’s How To Use An Oscilloscope

July 25, 2016 by Jenny List 13 Comments

If you were to create a Venn diagram of Hackaday readers and oscilloscope owners the chances are the there would be a very significant intersection of the two sets. Whether the instrument in question is a decades-old CRT workhorse or a shiny modern digital ‘scope, it’s probably something you’ll use pretty often and you’ll be very familiar with its operation.

An oscilloscope is a very complex instrument containing a huge number of features. Modern ‘scopes in particular bring capabilities through software unimaginable only a few years ago. So when you look at your ‘scope, do you really know how to use its every feature? Are you getting the best from it, or are you only scratching the surface of what it can do?

[Alan Wolke, W2AEW] is an application engineer at Tektronix, so as you might expect when it comes to oscilloscopes he knows a thing or two about them. He’s spoken on the subject in the past with his “Scopes for Dopes” lecture, and his latest video is a presentation to the NJ Antique Radio Club which is a very thorough exploration of using an oscilloscope. The video is below the break and at an hour and twenty minutes it’s a long one. We make no apologies for that, for it should be fascinating in its entirety for any oscilloscope owner. Even if you find yourself nodding along to most of what he’s saying there are sure to be pearls of ‘scope wisdom in there you weren’t aware of.

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By Christian Taube - Own work, CC BY-SA 2.5, https://commons.wikimedia.org/w/index.php?curid=1503038

Tools Of The Trade – Through Hole Assembly

July 22, 2016 by Bob Baddeley 31 Comments

In our last installment of Tools of the Trade, we had just finished doing the inspection of the surface mount part of the PCB. Next in the process is the through hole components. Depending on the PCB, the order may change slightly, but generally it makes more sense to get all the SMT work done before moving to the through hole work.

Through hole used to be the standard, but as the need for size reduction and automation increased, SMT gained favor. However, there are still a lot of reasons to use through hole components, so they aren’t going away entirely (at least not any time soon). One of the biggest advantages of THT is mechanical strength, which makes it better suited for connectors than SMT. If you’ve ever popped a microusb connector off a PCB by breathing on it heavily, you’ll understand. So, how do we most efficiently get through hole components on a PCB, and how do the big boys do it?

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