Tool Hacks

2908 Articles

Internal Combustion Torque Monster Has Great Impact

March 3, 2022 by 26 Comments

Once the domain of automotive repair shops and serious hobbyists with air compressors, the impact driver so famously used to remove and install wheel lug nuts and other Big Fasteners with just a squeeze of the trigger is more accessible than ever. Thanks to Lithium Ion batteries and powerful and compact brushless motors, you can now buy a reasonably powerful and torquey impact driver for a relatively low price- no air compressor needed! But what if you relish the thought of a noisy, unwieldy and unnecessarily loud torque monster? Then the video below the break by [Torque Test Channel] is just what you need!

Now, this is Hackaday, so we don’t have to go into detail about why a person might want to rip out the electric motor and adapt a 60cc 2 stroke engine in its place. Of course that’s the obvious choice. But [Torque Test Channel] isn’t just mucking about for the fun of it. No, they’re having their fun, experimenting with internal combustion engines in odd places before they are banned by 2024 in California. Now, we’re not sure if the ban includes these exact types of engines- but who needs details when you have an impact driver that can change semi tires like a NASCAR pit crew.

Looking like an overpowered weapon from a first person shoot’em up game, [Torque Test Channel]’s modified Milwaukee tests well after some modifications. Be sure to watch the video to see how it performs against an electric tool that’s even larger than itself. There are graphs, charts, and an explanation of what can be done to make even more power in the future. We’re looking forward to it!

What’s that you say? You don’t have a two stroke engine sitting around waiting to be swapped into ridiculous gadgets? Look no further than your local fridge compressor and be ready to burn some hours getting it running.

Continue reading “Internal Combustion Torque Monster Has Great Impact” →

Screenshot of Pulseview showing capture and decode of some digital channels

Need A Logic Analyzer? Use Your Pico!

March 2, 2022 by 24 Comments

There’s a slew of hardware hacker problems that a logic analyzer is in a perfect position to solve. Whether you’re trying to understand why an SPI LCD screen doesn’t initialize, what’s up with your I2C bus, or determine the speed of an UART connection, you’ll really want to have a logic analyzer on hand. People have been using a Pi Pico as a logic analyzer in a pinch, and now [pico-coder] has shared a sigrok driver that adds proper support for a Pico to beloved tools like Pulseview.

The specs offered are impressive. Compared to the $10 “Saleae” clone analyzers we are so used to, this thing boasts 21 digital channels with up to 120 MHz capture speed, 3 ADC channels at up to 500 KHz, and hardware-based triggers. The GitHub repository linked above stores the driver files out-of-tree, but provides build instructions together with an easily flash-able uf2 firmware. It’s likely that you’ll soon see this driver in a stock Pulseview installation, however, given the submitter-friendly attitude we’ve witnessed on the sigrok mailing list. However, if you need a logic analyzer ASAP, you should follow the caringly offered quickstart guide.

We’ve covered Pulseview being used in combination with cheap accessible analyzers before — a must-watch if you need to get yourself up to speed on the value they provide to a hobbyist. If an oscilloscope is what you need and a smartphone is what you have, perhaps you’ll enjoy the Scoppy firmware for the Pico.

We thank [mip] for sharing this with us!

Soldering iron tip heating up a piece of wire wrapped around the metal parts of a MicroUSB socket, with melted solder heating up all the important parts.

Desoldering Without Hot Air: Piece Of Wire Edition

March 1, 2022 by 9 Comments

Quite a few hackers nowadays share their tips and tricks on Twitter – it’s easy to do so, and provided either an existing audience or a bit of effort to get one, you’ll get at least a few notifications telling you that people appreciated what you had to share. Today, we’re covering two desoldering hacks highlighted there that will be useful some day, exactly when you need them. Both of them use a piece of wire and, in a way, extend the reach of your soldering iron’s tip. Copper wire would work better because of superior thermal conductivity, but other types of solid core wire will work in a pinch.

First hack is brought to us by [Erin Rose] – desoldering a microUSB socket. You need to heat up the entire shield and the pins at the same time, which the wire acts as a thermal gateway for. As long as there are melted solder bridges from sections of the wire to all the copper-to-part connection points, it should be easy to pump enough heat into the solder joints for all of them to eventually melt and give in at once.

Second hack is brought to us by [arturo182]. A piece of thick wire acts, again, as a heat conductor to desolder a 0.5mm pitch TQFP-100 package IC. You have to bend the wire into a correct shape, so that it’s as close to the pins of the TQFP as possible. In this situation, the wire performs two functions: first, transferring the heat from the iron’s tip to different points along the wire, then, as a barrier that helps solder not escape too far away from the pins. Copious amounts of flux likely desired for this one!

Hopefully, this comes handy if you ever need to replace an all-SMD part ASAP but don’t have a hot air gun or a hotplate handy. After getting this concept down to an art, we are sure you won’t limit yourself to TQFP parts and MicroUSB sockets. We’ve talked about desoldering practices before as part of our newsletter, and using lots of melted solder for part removal is not a foreign concept to us, either.

Continue reading “Desoldering Without Hot Air: Piece Of Wire Edition” →

A HVTPI adapter plugged into a USBASP, with a an IDC10 cable plugged into it in turn

HVTPI Primer And Toolkit Equips You For BOM Substitutions

February 28, 2022 by 13 Comments

Novel programming interfaces for MCUs might catch us by surprise, but then we inevitably get up to speed with the changes required. Today’s bastion is HVTPI – a “12V reset” addition to the TPI we’ve just started getting used to, and [Sam Ettinger] has shared a simple circuit to teach us all about it, along with PCB files and detailed explanations of how it all works.

HVTPI is an add-on on top of TPI, for which, as Sam explains, you need to hold RST at 12V when TPI would have it be low logic level, and leave it at Vtarget otherwise. For that, he has designed a variety of interposer boards of various complexity and requirements; explaining the choices behind each one and clearing up any misunderstandings that might occur on your way. All of the board files (and the TPI write-up copy) are caringly shared with us in a git repository, too! As a result, if you have an USB-ASP or an Arduino available, now you also have everything to do HVTPI, thanks to Sam’s work and explanations.

We’ve been covering Sam’s exploits before, and can’t help but be grateful for the stop-and-explain detour along the way. HVTPI being used on very small ATTiny parts, we wonder if something new in the vein of his recent FPC board able to fit and function entirely within a Type-C cable end!

With chip shortages, investigating programming interfaces for small and obscure yet in-stock microcontrollers has been, quite literally, paying off, and if you got some projects that need a MCU but won’t consume a whole lot of resources, it could be time to give an ATTiny10 a go. What’s the worst that can happen – you make the smallest chiptunes ever?

Receiver board of the Ethernet tester, with only probing pins, and no resistors populated

Ethernet Tester Needs No LEDs, Only Your Multimeter

February 28, 2022 by 27 Comments

Ethernet cable testers are dime a dozen, but none of them are as elegant and multimeter-friendly as this tester from our Hackaday.io regular, [Bharbour]. An Ethernet cable has 8 wires, and the 9 volts of easily available batteries come awfully close to that – which is why the board has a voltage divider! On the ‘sender’ end, you just plug this board onto the connector, powered by a 9 volt battery. On the “receiver” end, you take your multimeter out and measure the testpoints – TP7 should be at seven volts, TP3 at three volts, and so on.

As a result, you can easily check any of the individual wires, as opposed to many testers which only test pair-by-pair. This also helps you detect crossover and miswired cables – while firmly keeping you in the realm of real-life pin numbers! This tester is well thought-out when it comes to being easily reproducible – the PCB files are available in the “Files” section, and since the “receiver” and “sender” PCBs are identical, you only need to do a single “three PCBs” order from OSHPark in order to build your own!

Bharbour has a rich library of projects, and we encourage you to check them out! If you ever want to get yourself up to speed on Ethernet basics, we’ve talked about its entire history – and we’ve even explained PoE! After some intensive learning time, perhaps you can try your hand at crimping the shortest Ethernet cable ever.

A Ryobi belt sander with remote control car parts

Boring Belt Sander Is RC Racer In Disguise

February 28, 2022 by 12 Comments

As a child, [David Windestal] already knew that a belt sander was the perfect motor for a banging radio-controlled car. Many years later, the realization of that dream is everything he could have hoped for.

The core of this project is a battery-powered belt sander by a well known manufacturer of gnarly yellow power tools. With an eye for using bespoke 3D printed parts, the conversion appeared straightforward – slap on (or snap on) a pre-loved steering mechanism, add a servo for controlling the sander’s trigger, and that’s pretty much job done. Naturally the intention was to use sandpaper as tread, which is acceptable for outdoor use but not exactly ideal for indoors. A thermoplastic polyurethane (TPU) tread was designed and printed for playtime on the living room floor, where sandpaper may be frowned upon.

The finished product is a mean looking toy with plenty of power. What we really like most about this hack is the commitment to the aesthetics. It’s seriously impressive to see a belt sander so convincingly transformed into a three-wheeler radio-controlled car. The final iteration is also completely reversible, meaning that your belt sander can keep on sanding two by fours on the job site. All the printed parts snap snug into place and are mostly indistinguishable from the stock sander.

Speaking of reversible, there were just a couple of issues with the initial design, if you catch our drift. We won’t spoil what happens, but make sure to watch the video after the break for the full story.

If this hack has whet your appetite for more quirky tool hacks, make sure to check out our coverage of the angle grinder turned slimline belt sander. Or if you can’t get enough of RC, then check out this remote controlled car with active suspension.

Continue reading “Boring Belt Sander Is RC Racer In Disguise” →

Two clothespin hacks mentioned in the article, side-by-side.

Need To Probe Circuits? Remember About Clothespins!

February 27, 2022 by 9 Comments

After browsing Thingiverse for some printable PCB probe designs, [Henry York] looked around and found a wooden clothespin on his desk. After some collaboration between his 3D printer and his CNC, Henry graced us with a nifty helper tool design that many of us might want to make in a pinch – a small, cheap and easy to make PCB probe, for circuits where soldering and headers are out of the question. Small magnets are glued to the clothespin, holding it flush to a magnetizable work surface (aka a toaster tray), and the probing itself is done by an extruder cleaning needle end. 3D printer and Edge.Cuts files are shared with us – thanks to Henry’s helpfulness, it should be easy to repeat if ever needed!

[Tyler Rosonke] (@zonksec) was programming a batch of badges and needed a reliable way to attach to a 6-pin ISP header – without actually soldering to the badges before they’re handed out to participants! A clothespin materialized nearby yet again – most likely, channeled from a different dimension by the spirit of numerous acrylic-cast pogopin-toothed clip-on tools we scroll by on Aliexpress. With a small perfboard piece and a bunch of pogopins jumping out of their respective drawers, it became no longer necessary to hold a bundle of male-ended pin header wires at a weird angle while nervously looking at the avrdude progress bar. This ended up saving a whole lot of time, something that’s always best spent on adding insidious bugs to the badge firmware (as well as, perhaps, easter eggs).

We’d love to hear about all the small hacks and improvements that you, hackers in our audience, invent. Whether it’s reusing a SOIC flashing clip for ISP programming or printing yourself an octopus-like contraption with needle probes, you should share it with us!