Electric Longboard Quick Build Using Off-The-Shelf Components.

November 22, 2019 by Danie Conradie 13 Comments

Building cool things completely from scratch is undeniably satisfying and makes for excellent Hackaday posts, but usually involve a few unexpected speed humps, which often causes projects to be abandoned. If you just want to get something working, using off-the-shelf modules can drastically reduce frustration and increase the odds of the project being completed. This is exactly the approach that [GreatScott!] used to build the 3rd version of his electric longboard, and in the process created an excellent guide on how to design the system and selecting components.

Previous versions of his board were relatively complicated scratch built affairs. V2 even had a strain gauge build into the deck to detect when the rider falls off. This time almost everything, excluding the battery pack, was plug-and-play, or at least solder-and-play. The rear trucks have built in hub motors, the speed controllers are FSESC’s (VESC software compatible) and the remote control system is also an off the shelf system. All the electronics were housed in 3D printed PETG housing, and the battery pack is removable for charging. We just hope the velcro holding on the battery pack doesn’t decide to disengage mid-ride.

The beauty of this video lies in the simplicity and how [GreatScott!] covers the components selection and design calculations in detail. Sometimes we to step back from a project and ask ourselves if reinventing is the wheel is really necessary, or just an excuse to do some yak shaving. Electric long boards are extremely popular at the moment, you can even make a deck from cardboard or make a collapsible version if you’re a frequent flyer.

Vintage Bike Gets Briggs And Stratton Power

November 20, 2019 by Lewin Day 18 Comments

eBay made the process of motorizing a bicycle popular, with cheap engines from China combined with a handful of parts to lace everything together. If your tastes are a little more vintage however, [Oliver]’s build might be more your speed.

Starting with a real Briggs and Stratton liberated from an old rotary tiller, this engine has legitimate vintage credentials. Looking resplendent in brown, it’s paired with a bike in a similar shade from yesteryear. Drive from the engine is transferred by belt to a jackshaft, which then sends power through a chain to the rear wheel. The belt tensioner serves as a rudimentary clutch, allowing the engine to be disconnected from the drivetrain when disengaged.

The retro components, combined with an appropriate color scheme, make this a wonderful cruiser that oozes style. While it’s probably not suited for downtown commuting due to its lack of a real clutch and noise, it would make a great ride for taking in some country roads on a sunny day. We’ve seen similarly styled e-bikes, too. Video after the break.

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The Ultimate Hacker’s Compact 4WD!

November 16, 2019 by Jenny List 3 Comments

If you’ve spent any time at one of the larger European hacker camps over the last few years you’ll have seen the invasion of little electric vehicles sporting hoverboard motors as an all-in-one propulsion system. German hackers, in particular, have incorporated them into the iconic Bobby Car children’s toy, and ca be seen whizzing around looking slightly incongruous as adults perched on transport designed for five-year-olds.

[Peter Pötzi] has created just such an electric Bobby Car, and his one is particularly well-executed with a 3D-printed steering column extender and four motors for full 4WD rather than the usual two. A steering wheel-mounted display has a neat enclosure, and is fed SPI from the ESP32 that runs the show via an RJ45 patch cable. Many of these builds use hoverboard motor controllers with hacked firmware, but this one instead takes a set of off-the-shelf VESCs. Control comes via a set of Xbox 360 trigger buttons mounted to the underside of the steering wheel.

The result is typically self-contained as are all the Bobby Car builds, with the added bonus of the extra power of four motors rather than two. We’re not so sure that 4WD gives it off-road capabilities though, but having seen these vehicles perform some nifty maneuvers in the past perhaps it’ll lend extra traction on corners.

This Is The Bike You Wanted Your Dad To Make You When You Were Eight Years Old!

November 16, 2019 by Jenny List 22 Comments

The ever-resourceful [Turbo Conquering Mega Eagle] has an excellent excuse for starting on projects, he’s building them for his kids and making videos. We’re not so sure his little motorcycle wasn’t built because Dad also wants to have a go though, because it seems he had quite a lot of fun testing it.

The build starts with a Chinese petrol conversion kit for a bicycle. There’s a little ~~two~~four-stroke motor and a basic chain drive to a large sprocket intended to fit on the opposite side of a bicycle wheel to the pedal sprocket. He uses a pair of pneumatic wheelbarrow wheels for which he makes a new bush and to which he welds the sprocket. These go into a fairly simple hardtail frame for which he makes a padded motorcycle seat, and from then on he’s ready to go.

The result is a rather cool little non-road-legal motorcycle that we suspect most readers will have a hankering to own. We’re not so sure about its seeming lack of brakes though. Judge for yourself, the video is below the break.

This isn’t the first home made small bike we’ve brought you, though it’s a lot safer than the first one.

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Bicycle Transforms Mid-Ride

November 13, 2019 by Bryan Cockfield 9 Comments

For those of us who were children in the late 80s and early 90s, we may have dreamed of one day owning a gigantic tractor trailer that could transform into a colossal fighting robot. Or of simply having a toy that could approximate this change from one form into another. As adults, though, we have come to realize that this is wishful thinking. That is, unless we decide to build this transforming bicycle.

What starts out as a slightly unusual-looking low rider-style bike effortlessly turns into a tall bike by means of a gas cylinder fixed to the bike’s rear triangle. The bike started out as a full suspension mountain bike, but the rear spring was removed to make room for this cylinder. The pivoting action of the rear triangle in a mountain bike is the key design element here: it allows the frame to change shape easily, in this situation when pushed by the cylinder. Adding some longer forks in the front and a coat of paint finishes the build.

This bike was entered in the Make It Move contest on Instrucables, and has gotten some pretty wide recognition so far. It’s a unique bicycle to be sure, and we’ve seen a few. From Russian offroad electric utility bicycles to bicycles that keep drivers from speeding down roads, there have been lots of interesting bike-based builds.

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Cardboard Longboard Uses Quarter-Isogrid Structure

November 12, 2019 by Lewin Day 19 Comments

Skateboards are most typically crafted by hand, carved out of wood layered by care. However, many makers have sought to explore alternative techniques. [Technovation] decided to combine alternative materials and digital fabrication techniques to produce this attractive cardboard longboard.

The structure of the board was designed in Fusion 360, featuring a quarter isogrid design. The structure consists of stringers connected by ribs, all made of cardboard, with interlocking slots to hold everything together. 1/4″ plywood is then used to reinforce the truck mounts, and a top and bottom baseplate of 4mm acrylic is installed to protect the cardboard from damage.

The parts for the board are all laser cut, making production and assembly a snap. No glue is used, either – the structure is able to hold itself together perfectly well with its slotted construction. The team note that having a rider on the board does create some significant flex, but it hasn’t caused a failure in practice.

Skateboards are a popular maker project, and we’ve seen all kinds over the years. Modern manufacturing techniques are often brought to bear, or designs are created to solve tricky travel problems. Video after the break.

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The Rotodyne Fails To Take Off

November 9, 2019 by Al Williams 45 Comments

Bacon and eggs, chocolate and peanut butter, salt and pepper; some things just go together. You’d think that a mashup of an airplane and a helicopter would be great, right? The Fairey Rotodyne was just such a thing from the late 1950s and while it looked to be the wave of the future, it never took off — at least, not in the business sense at least. [Mustard] has an excellent video about the machine including some flight footage and explains why it failed to take over the aviation market. You can watch the video below.

While it does look like a helicopter mated with an airplane, it’s actually a bit different. The rotor isn’t normally powered at all. However, it does turn in forward flight and generates about half the lift the plane needs. That explains the stubby wings. The topside rotor has small jets at the tips that can be used during vertical take off, landing, and hovering modes.

For its time, it was fast and efficient, especially compared to contemporary helicopters. This type of plane was known as an autogyro and actually appeared in the 1930s as a safety mechanism since an autogyro can land in an autorotation mode.

According to the video, the noisy tip jets and production delays killed the beast. There was only one prototype built, but there was something we found very attractive about it. There have been, of course, other autogyros. British, German, Japanese, and Russian military have used autogyros at one time or another. The United States Postal Service was known to employ at least one.

Even today, there are about a thousand autogyros used by different military and police organizations. They are cheaper than a helicopter to buy and fly. Sadly, though, it doesn’t look like autogyros will ever become a common sight. Like an airship, they seem like a callback to an earlier time when you have a chance to spot one.

We are always surprised we don’t see more model autogyros. We wonder how they’d be at cutting down trees.

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