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Hackaday Links: January 23, 2022

January 23, 2022 by 14 Comments

When Tonga’s Hunga-Tonga Hunga-Ha’apai volcano erupted on January 15, one hacker in the UK knew just what to do. Sandy Macdonald from York quickly cobbled together a Raspberry Pi and a pressure/humidity sensor board and added a little code to create a recording barometer. The idea was to see if the shock wave from the eruption would be detectable over 16,000 km away — and surprise, surprise, it was! It took more than 14 hours to reach Sandy’s impromptu recording station, but the data clearly show a rapid pulse of increasing pressure as the shockwave approached, and a decreased pressure as it passed. What’s more, the shock wave that traveled the “other way” around the planet was detectable too, about seven hours after the first event. In fact, data gathered through the 19th clearly show three full passes of the shockwaves. We just find this fascinating, and applaud Sandy for the presence of mind to throw this together when news of the eruption came out.

Good news for professional astronomers and others with eyes turned skyward — it seems like the ever-expanding Starlink satellite constellation isn’t going to kill ground-based observation. At least that’s the conclusion of a team using the Zwicky Transient Facility (ZTF) at the Palomar Observatory outside San Diego. ZTF is designed to catalog anything that blinks, flashes, or explodes in the night sky, making it perfect to detect the streaks from the 1,800-odd Starlink satellites currently in orbit. They analyzed the number of satellite transients captured in ZTF images, and found that fully 20 percent of images show streaks now, as opposed to 0.5 percent back in 2019 when the constellation was much smaller. They conclude that at the 10,000 satellite full build-out, essentially every ZTF image will have a streak in it, but since the artifacts are tiny and well-characterized, they really won’t hinder the science to any appreciable degree.

Speaking of space, we finally have a bit of insight into the causes of space anemia. The 10% to 12% decrease in red blood cells in astronauts during their first ten days in space has been well known since the dawn of the Space Age, but the causes had never really been clear. It was assumed that the anemia was a result of the shifting of fluids in microgravity, but nobody really knew for sure until doing a six-month study on fourteen ISS astronauts. They used exhaled carbon monoxide as a proxy for the destruction of red blood cells (RBCs) — one molecule of CO is liberated for each hemoglobin molecule that’s destroyed — and found that the destruction of RBCs is a primary effect of being in space. Luckily, there appears to be a limit to how many RBCs are lost in space, so the astronauts didn’t suffer from complications of severe anemia while in space. Once they came back to gravity, the anemia reversed, albeit slowly and with up to a year of measurable changes to their blood.

From the “Better Late Than Never” department, we see that this week that Wired finally featured Hackaday Superfriend Sam Zeloof and his homemade integrated circuits. We’re glad to see Sam get coverage — the story was also picked up by Ars Technica — but it’s clear that nobody at either outfit reads Hackaday, since we’ve been featuring Sam since we first heard about his garage fab in 2017. That was back when Sam was still “just” making transistors; since then, we’ve featured some of his lab upgrades, watched him delve into electron beam lithography, and broke the story on his first legit integrated circuit. Along the way, we managed to coax him out to Supercon in 2019 where he gave both a talk and an interview.

And finally, if you’re in the mood for a contest, why not check out WIZNet’s Ethernet HAT contest? The idea is to explore what a Raspberry Pi Pico with Ethernet attached is good for. WIZNet has two flavors of board: one is an Ethernet HAT for the Pico, while the other is as RP2040 with built-in Ethernet. The good news is, if you submit an idea, they’ll send you a board for free. We love it when someone from the Hackaday community wins a contest, so if you enter, be sure to let us know. And hurry — submissions close January 31.

Laser doping silicon wafer

Laser Doping His Way To Homemade Silicon Chips

December 28, 2021 by 8 Comments

It’s a pity that more electronics enthusiasts haven’t taken the hobby to its ultimate level: making your own semiconductors. There are plenty of good reasons for that: chief among them is the huge expense involved in obtaining the necessary equipment. But for the sufficiently clever, there are ways around that.

[Zachary Tong] is dipping his toes into the DIY semiconductor world, and further to the goal of keeping costs to a hobbyist scale, is experimenting with laser doping of silicon. Doping is the process of adding impurities to silicon wafers in a controlled manner to alter the electrical properties of the semiconductor. [Zach]’s doping method is a more localized version of the simple thermal diffusion method, which drives a dopant like phosphorus into silicon using high temperatures, but instead of using a tube furnace, he’s using a fiber laser.

The video below shows his two-step process, which first blasts the silicon oxide layer off the wafer before doping with the laser shining through a bath of phosphoric acid. The process is admittedly fussy, and the results were mixed at best. [Zach]’s testing seems to suggest that some doping occurred, and it even looks like he managed to make something reasonably diode-like using the method.

Although the jury is still out on [Zach]’s method, we thought the effort was the important bit here. Granted, not everyone has a fiber laser kicking around to replicate his results, but it’s always good to see progress in the DIY semiconductor field. Here’s hoping [Zach]’s work, along with the stuff that [Sam Zeloof] is doing, kicks off a spate of garage semiconductor fabs.

Continue reading “Laser Doping His Way To Homemade Silicon Chips” →

Hackaday Podcast 132: Laser Disco Ball, Moore’s Law In Your Garage, Cheap Cyborg Glasses, And A Mouse That Detects Elephants

August 20, 2021 by 3 Comments

Hackaday editors Elliot Williams and Mike Szczys debate the great mysteries of the hacking universe. On tap this week is news that Sam Zeloof has refined his home lab chip fabrication process and it’s incredible! We see a clever seismometer built from plastic pipe, a laser, and a computer mouse. There’s a 3D printed fabric that turns into a hard shell using the same principles as jamming grippers. And we love the idea of high-powered lasers being able to safely direct lighting to where you want it.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

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Garage Semiconductor Fab Gets Reactive-Ion Etching Upgrade

June 29, 2021 by 21 Comments

It’s a problem that few of us will likely ever face: once you’ve built your first homemade integrated circuit, what do you do next? If you’re [Sam Zeloof], the answer is clear: build better integrated circuits.

At least that’s [Sam]’s plan, which his new reactive-ion etching setup aims to make possible. While his Z1 dual differential amplifier chip was a huge success, the photolithography process he used to create the chip had its limitations. The chemical etching process he used is a bit fussy, and prone to undercutting of the mask if the etchant seeps underneath it. As its name implies, RIE uses a plasma of highly reactive ions to do the etching instead, resulting in finer details and opening the door to using more advanced materials.

[Sam]’s RIE rig looks like a plumber’s stainless steel nightmare, in the middle of which sits a vacuum chamber for the wafer to be etched. After evacuating the air, a small amount of fluorinated gas — either carbon tetrafluoride or the always entertaining sulfur hexafluoride — is added to the chamber. A high-voltage feedthrough provides the RF energy needed to create a plasma, which knocks fluorine ions out of the process gas. The negatively charged and extremely reactive fluorine ions are attracted to the wafer, where they attack and etch away the surfaces that aren’t protected by a photoresist layer.

It all sounds simple enough, but the video below reveals the complexity. There are a lot of details, like correctly measuring vacuum, avoiding electrocution, keeping the vacuum pump oil from exploding, and dealing with toxic waste products. Hats off to [Sam’s dad] for pitching in to safely pipe the exhaust gases through the garage door. This ties with [Huygens Optics]’s latest endeavor for the “coolest things to do with fluorine” award.

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ESP8266-Powered Receipt Printer Puts RESTful API On Dead Trees

March 10, 2021 by 1 Comment

Taking his digital information into the real-world, [Davide Gironi] has built his own note transcriber from a point-of-sale receipt printer and an ESP8266.

You’ve seen these receipt printers at the order window of restaurants. A server puts in an order from any of the machines throughout the restaurant and a paper summary spits out for the chef line to start in on (and even cuts itself off from the roll).  Why shouldn’t we have this convenience in our own lives?

The printer communicates using a variant of the Epson Standard Code for Printers, for which [Davide] has written a library and thankfully shared the code. Adding an ESP8266 using a couple voltage regulators and some passive components makes this wireless, except for power. It has all the fun bells and whistles to set up the WiFi credentials and once running, just push the button on the base and it’ll spit out your data.

But wait, where is that data coming from? The web-based settings page lets you configure a URI to the RESTful source of your choosing. (XKCD has one, don’t they?) It also lets you configure header, footer, error messages, and of course your company hacker logo.

One of our favorite receipt-printer moments was when Hackaday editor of yore [Eliot Phillips] brought a selfie receipt printer to Supercon. We couldn’t find any pictures of that one, so we’ll leave you with the excellent hack [Sam Zeloof] pulled off by cramming one of these into a Polaroid camera.

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A Scientist Made An Artificial Black Hole In The Lab, And You Won’t Believe What Happened Next

March 8, 2021 by 53 Comments

OK, that was a little click-baity, but then again, so was the announcement this week that a scientist had confirmed Hawking radiation with a lab-grown black hole. It sure got our attention, at least.

As it turns out, the truth is both less and more than meets the eye. The article above was eventually edited to better reflect the truth that, alas, we have not yet found a way to create objects so massive that even light cannot escape them. Instead, physicist [Jeff Steinhauer] and colleagues at the Technion-Israel Institute of Technology have developed an acoustic model of black holes, which is what was used to observe the equivalent of Hawking radiation for the first time. Hawking radiation is the theoretical exception to the rule that nothing makes it out of a black hole and would imply that black holes evaporate over time. The predicted radiation would be orders of magnitude weaker than the background radiation, though, making it all but impossible to detect.

That’s where [Steinhauer]’s sonic black holes come in. In these experiments, phonons, packets of mechanical vibrations that stand in for photons, are trapped in a fast-moving stream of fluid. The point in the stream where its speed straddles the local speed of sound is the equivalent to a real black hole’s event horizon; phonons inside that boundary can never escape. Except, of course, for the sonic equivalent of Hawking radiation, which the researchers found after 97,000 attempts.

When we first stumbled upon this story, we assumed a lab-grown black hole, even an acoustic analog, would take a CERN’s-worth of equipment to create. It turns out to be far simpler than that; [Steinhauer], in fact, built his black hole machine singlehandedly from relatively simple equipment. The experiments do require temperatures near absolute zero and a couple of powerful lasers, so it’s not exactly easy stuff; still, we can’t help but wonder if sonic black holes are within the reach of the DIY community. Paging [Ben Krasnow] and [Sam Zeloof], among others.

[Featured image credit: Nitzan Zohar, Office of the Spokesperson, Technion]

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Hackaday Links: December 20, 2020

December 20, 2020 by 11 Comments

If development platforms were people, Google would be one of the most prolific serial killers in history. Android Things, Google’s attempt at an OS for IoT devices, will officially start shutting down on January 5, 2021, and the plug will be pulled for good a year later. Android Things, which was basically a stripped-down version of the popular phone operating system, had promise, especially considering that Google was pitching it as a secure alternative in the IoT space, where security is often an afterthought. We haven’t exactly seen a lot of projects using Android Things, so the loss is probably not huge, but the list of projects snuffed by Google and the number of developers and users left high and dry by these changes continues to grow. Continue reading “Hackaday Links: December 20, 2020” →