Supercon Talk: Sophy Wong Is Designing The Future Of Wearable Technology

November 27, 2019 by Tom Nardi 23 Comments

For many of us, the term “wearable technology” conjures up mental images of the Borg from Star Trek: harsh mechanical shapes and exposed wiring grafted haphazardly onto a human form that’s left with a range of motion just north of the pre-oilcan Tin Man. It’s simply a projection of the sort of hardware we’re used to. Hacker projects are more often than not a mass of wires and PCBs held in check with the liberal application of hot glue, with little in the way of what could be called organic design. That might be fine when you’re building a bench power supply, but unfortunately there are not many right angles to be found on the human body.

Believe it or not, this garment designed by Sophy Wong is 3D-printed

Thankfully, we have designers like Sophy Wong. Despite using tools and software that most of us would associate with mechanical design, her artistic eye and knowledge of fashion helps her create flexible components that conform to the natural contours of the wearer’s body. Anyone can take an existing piece of hardware and strap it to a person’s arm, but her creations are designed to fit like a tailored piece of clothing; a necessary evolution if wearable technology is ever going to progress past high-tech wrist watches.

During her talk “Made With Machines: 3D Printing & Laser Cutting for Wearable Electronics” at the 2019 Hackaday Superconference in Pasadena, Sophy walked attendees through the design process that she’s honed over years of working on wearable creations. Her designs start in the physical world, occasionally taking the form of sketches drawn directly onto the surface of whatever she’s working on, before being digitized and reproduced.

Featuring graceful curves and tessellated patterns that create a complex and undeniably futuristic look, many of her pieces would be exceptionally difficult to create without modern additive or subtractive manufacturing methods. But even still, Sophy explains that 3D printers and laser cutters aren’t magic; these machines free us from time consuming repetitive tasks, but the skill and effort necessary to create the design files they require are far from trivial.

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Mike Harrison Knows Everything About LEDs

November 25, 2019 by Jenny List 19 Comments

Driving an LED and making it flash is probably the first project that most people will have attempted when learning about microprocessor control of hardware. The Arduino and similar boards have an LED fitted, and turning it on and off is a simple introduction to code. So it’s fair to say that many of us will think we have a pretty good handle on driving an LED; connect it to a I/O pin via a resistor and that’s it. If this describes you, then Mike Harrison’s talk at the recent Hackaday Superconference (embedded below) will be an education.

Mike has appeared on these pages multiple times as he pushes LEDs and PCB techniques to their limits, even designing our 2017 Superconference badge, and his many years of work in the upper echelons of professional LED installations have given him an unrivaled expertise. He has built gigantic art projects for airports, museums, and cities. A talk billed as covering everything he’s learned about LEDs them promises to be a special one.

If there’s a surprise in the talk, it’s that he’s talking very little about LEDs themselves. Instead we’re treated to a fundamental primer in how to drive a lot of LEDs, how to do so efficiently, with good brightness and colour resolution, and without falling into design traps. It’s obvious that some of his advice such at that of relying on DIP switches rather than software for configuration of multi-part installations has been learned the hard way.

Multiple LEDs at once from your driver chip, using a higher voltage.

We are taken through a bit of the background to perceived intensity and gamma correction for the human eyesight. This segues neatly into the question of resolution, for brightness transitions to appear smooth it is necessary to have at least 12 bits, and to deliver that he reaches into his store of microcontroller and driver tips for how to generate PWM at the right bitrate. His favoured driver chip is the Texas TLC5971, so we’re treated to a primer on its operation. A useful tip is to use multiple smaller LEDs rather than a single big one in the quest for brightness, and he shows us how he drives series chains of LEDs from a higher voltage using just the TI chip.

Given the content of the talk this shouldn’t come as a shock, but at the end he reminds us that he doesn’t use all-in-one addressable LEDs such as the WS2932 or APA102. These are the staple of so many projects, but as he points out they are designed for toy type applications and lack the required reliability for a multi-thousand LED install.

Conference talks come in many forms and are always fascinating to hear, but it’s rare to see one that covers such a wide topic from a position of experience. He should write it into a book, we’d buy it!

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Hackaday Links: November 24, 2019

November 24, 2019 by Dan Maloney 2 Comments

It barely seems like it, but it’s been a week since the 2019 Hackaday Superconference wrapped up in sunny Pasadena. It was an amazing weekend, filled with fun, food, camaraderie, and hacks galore. For all who were there, it’ll likely take quite some time before spinning down to Earth again from the post-con high. For those who couldn’t make it, or for those who did but couldn’t squeeze in time for all those talks with everything else going on, luckily we’ve got a ton of content for you to review. Start on the Hackaday YouTube channel, where we’ve got videos already posted from most of the main stage talks. Can’t-miss talks include Chris Gammell’s RF deep-dive, Kelly Heaton’s natural electronic art, and Mohit Bhoite’s circuit sculpture overview. You’ll also want to watch The State of the Hackaday address by Editor-in-Chief Mike Szczys. More talks will be added as they’re edited, so watch that space for developments.

One of the talks we missed – and video of which appears not to be posted yet – was Adam Zeloof’s talk on thermodynamic design for your circuits. While we wait for that, here’s an interesting part that might prove useful for your next high-power design. It’s a Thermal Jumper Chip, which is essentially a ceramic SMD component that can conduct heat but not electricity. It’s intended to be used where a TO-220 case needs to be electrically isolated but thermally connected to a heatsink. Manufacturer TT Electronics has a whole line of the chips in various sizes and specs, plus a lot of other cool components like percussive igniters.

We got an interesting tip this week about a new development in the world of 3D-printing. A group from Harvard demonstrated a multinozzle extruder that can print multimaterial objects in a single pass. The work is written up in a Nature article entitled “Voxelated soft matter via multimaterial multinozzle 3D printing”, which is unfortunately paywalled, but the abstract and supplementary videos are really interesting. This appears not to be a standard hot plastic extrusion process; rather, the extruder uses elastomeric inks that cure after they’re extruded. They manage some clever tricks, including a millipede-like, vacuum-powered soft robot extruded in one pass from both soft and rigid silicone elastomers. It’s genuinely interesting stuff, and watching the multimaterial extruder head switch materials at up to 50 times per second is mesmerizing.

People really seemed to get worked up over the transit of Mercury across the face of the Sun last week, and for good reason – astronomical alignments such as these which can be seen from Earth are rare indeed, and worth taking time to see. Not everyone was in the right place at the right time with the right gear to view the transit directly, though, which is why we were glad that Justin over at The Thought Emporium did a video on leveraging online assets for space-based observations. We’ve featured a ton of hacks using SDRs and the like to intercept data from weather satellites, and while those hacks are fun and you should totally try them, Justin points out that most of these streams are readily available for free over the Internet. Clouds, lightning, forest fires and Earth changes, and yes, even the state of the Sun can all be monitored from the web.

Speaking of changes, do you know what has changed in Unix over the last 50 years? For that matter, did you know that Unix turned 50 recently? Sean Haas did after reading this article in Advent of Computing, which he shared on the tipline. The article compares a modern Debian distro to documentation from 1971 that pre-dates Unix version 1; we assume the “Dennis_v1” folder in the doc’s URL refers to none other than Dennis Ritchie himself. It turns out that Unix is remarkably well-conserved over 50 years, at least in the userspace. File system navigation and shell commands are much the same, while programming was much different. C didn’t yet exist – Dennis was busy – but there were assemblers and linkers, plus a FORTRAN compiler and an interpreter for BASIC. It’s comforting to know that if you drop into a wormhole and end up sitting in front of a PDP-11 with Three Dog Night singing “Joy to the World” on the radio in the background, you’ll at least be able to look like you belong there.

And finally, it’s nearly Sparklecon time again. Sparklecon VII will be held on January 25 and 26, 2020, at the 23b Shop hackspace in Fullerton, California. We’ve covered previous Sparkelcons and we’ve even sponsored the meetup in the past, and it looks like a blast. The organizers have put out a Call for Proposals for talks and workshops, so if you’re in the mood for some mischief, get your application going. And be quick about it – the CFP closes on December 8.

Thea Flowers – Creating A Sega-Inspired Hardware Synthesizer From The Ground Up

November 22, 2019 by Lewin Day 5 Comments

For those who grew up with video games, the legendary sounds of consoles past are an instant nostalgia hit. [Thea Flowers] first got her hands on a gamepad playing Sonic the Hedgehog, so the sounds of the Sega Genesis hold a special place in her heart. Decades later, this inspired the creation of Genesynth, a hardware synth inspired by the classic console. The journey of developing this hardware formed the basis of [Thea]’s enlightening Supercon talk.

[Thea’s] first begins by exploring why the Genesis sound is so unique. The Sega console slotted neatly into a time period where the company sought to do something more than simple subtractive synthesis, but before it was possible to use full-waveform audio at an affordable price point. In collaboration with Yamaha, the YM2612 FM synthesis chip was built, a cost-reduced sound engine similar to that in the famous DX7 synthesizer of the 1980s. This gave the Genesis abilities far beyond the basic bleeps and bloops of other consoles at the time, and [Thea] decided it simply had to be built into a dedicated hardware synth.

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Hackaday Podcast 044: Supercon 2019 Special

November 22, 2019 by Elliot Williams 5 Comments

Half of the Hackaday writing staff was at the 2019 Hackaday Supercon this weekend, and our own Kerry Scharfglass took the opportunity to interview everyone. Meanwhile, Elliot wandered around the soldering irons just about two hours before the Badge Hacking Ceremony, collecting stories of projects that worked, and those that didn’t.

Put the two together, and you’ve got an audio collage that gives you a peek into at least one facet of Supercon life, and gives you a chance to put voices to the words you read here every day!

We’ll be back to our normal programming next week.

Tell us what you think about this episode in the comments!

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (60 MB or so.)

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A Newbie Takes The SMD Challenge At Supercon

November 18, 2019 by Dan Maloney 17 Comments

First-time visitors to Disneyworld often naively think they’re going to “do” the park in three days: one day for the Magic Kingdom, one day for Epcot, and one day for everything else. It’s easy to spot such people, collapsed on a bench or dragging exhausted kids around while trying to make their way to the next must-see attraction. Supercon is something like that — a Disney-esque theme park for hackers that will exhaust you if you don’t have a plan, and if you don’t set reasonable expectations. Which is why I was glad that I set only one real goal for my first Supercon: take the SMD Soldering Challenge.

Now, while I’m pretty handy with a soldering iron, I was under no illusion that I would be at all competitive. All my soldering experience has been with through-hole components, and while I also used to doing some production soldering on fine-pitch connectors, the whole surface-mount thing is new to me. I entered mainly because I wanted to see what was possible coming in raw. At best I’d learn what my limits are, and at worst I’d fail spectacularly and provide grist for a “Fail of the Supercon” post. It’s a win either way.

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Hackaday Links: November 17, 2019

November 17, 2019 by Dan Maloney 8 Comments

Friday, November 15, 2019 – PASADENA. The 2019 Hackaday Superconference is getting into high gear as I write this. Sitting in the Supplyframe HQ outside the registration desk is endlessly entertaining, as attendees pour in and get their swag bags and badges. It’s like watching a parade of luminaries from the hardware hacking world, and everyone looks like they came ready to work. The workshops are starting, the SMD soldering challenge is underway, and every nook and cranny seems to have someone hunched over the amazing Hackaday Superconference badge, trying to turn it into something even more amazing. The talks start on Saturday, and if you’re not one of the lucky hundreds here this weekend, make sure you tune into the livestream so you don’t miss any of the action.

The day when the average person is able to shoot something out of the sky with a laser is apparently here. Pablo, who lives in Argentina, has beeing keeping tabs on the mass protests going on in neighboring Chile. Huge crowds have been gathering regularly over the last few weeks to protest inequality. The crowd gathered in the capital city of Santiago on Wednesday night took issue with the sudden appearance of a police UAV overhead. In an impressive feat of cooperation, they trained 40 to 50 green laser pointers on the offending drone. The videos showing the green beams lancing through the air are quite amazing, and even more amazing is the fact that the drone was apparently downed by the lasers. Whether it was blinding the operator through the FPV camera or if the accumulated heat of dozens of lasers caused some kind of damage to the drone is hard to say, and we’d guess that the drone was not treated too kindly by the protestors when it landed in the midsts, so there’s likely not much left of the craft to do a forensic analysis, which is a pity. We will note that the protestors also trained their lasers on a police helicopter, an act that’s extremely dangerous to the human pilots which we can’t condone.

In news that should shock literally nobody, Chris Petrich reports that there’s a pretty good chance the DS18B20 temperature sensor chips you have in your parts bin are counterfeits. Almost all of the 500 sensors he purchased from two dozen vendors on eBay tested as fakes. His Github readme has an extensive list that lumps the counterfeits into four categories of fake-ness, with issues ranging from inaccurate temperature offsets to sensors without EEPROM that don’t work with parasitic power. What’s worse, a lot of the fakes test almost-sorta like authentic chips, meaning that they may work in your design, but that you’re clearly not getting what you paid for. The short story to telling real chips from the fakes is that Maxim chips have laser-etched markings, while the imposters sport printed numbers. If you need the real deal, Chris suggests sticking with reputable suppliers with validated supply chains. Caveat emptor.

A few weeks back we posted a link to the NXP Homebrew RF Design Challenge, which tasked participants to build something cool with NXP’s new LDMOS RF power transistors. The three winners of the challenge were just announced, and we’re proud to see that Razvan’s wonderfully engineered broadband RF power amp, which we recently featured, won second place. First place went to Jim Veatch for another broadband amp that can be built for $80 using an off-the-shelf CPU heatsink for thermal management. Third prize was awarded to a team lead by Weston Braun, which came up with a switch-mode RF amp for the plasma cavity for micro-thrusters for CubeSats, adorably named the Pocket Rocket. We’ve featured similar thrusters recently, and we’ll be doing a Hack Chat on the topic in December. Congratulations to the winners for their excellent designs.