3d printed

583 Articles

Self-Watering Planters Reuse Household Jars

January 29, 2023 by 9 Comments

Self-watering planters are low-maintenance, and common DIY projects. What we like most about [Tommy]’s design is that it reuses empty jars to create self-watering planters. After all, jars are fantastic at reliably holding water, so why not put them to work? Incorporating jars as part of the design means fewer worries about leakage, but it also means less 3D printing is needed overall.

A wick (in this case, a piece of string) takes care of moving water from jar to the soil.

[Tommy]’s planter screws onto the threads of a jar’s neck. Getting water to the plant is helped by a small piece of string, which acts as a wick between the soil at the top and the water in the jar at the bottom. This design works best with small plants, but on the plus side there are no moving parts or other complexities. Got a 3D printer? Models for the planter are available here.

The biggest challenge for this design is that not all jar threads are alike, so planters made in this way are not completely interchangeable across all different types of jars. Fortunately, [Tommy] provides the OpenSCAD code he used to generate his design, which he created with the help of an industry guide on how to measure the finish (or threads) of jars and lids.

If you find yourself needing to further customize your own version to fit a particular container’s threads, there’s no need to start from scratch. Unsurprisingly, threads and lids are highly standardized so chances are there exists a calculator, tool, or existing model for exactly what you need.

3D-Printed Servo Motor Has 360 Degrees Of Rotation

January 28, 2023 by 11 Comments

Hobby servos are nifty and useful for a wide range of projects. There’s nothing stopping you from building your own servos though, and you can even give them nifty features like 360-degree rotation In fact, that’s exactly what [Aaed Musa] did!

The servo relies on 3D printed gears in a 3D printed housing. The design makes prodigious use of threaded inserts to hold everything together nice and tight. A DC motor is charged with driving the assembly, as with any regular servo motor. However, in the place of a potentiometer, this design instead uses an AS5600 magnetic rotary position sensor to read the servo’s angle, via a magnet mounted in the servo’s gear. An Arduino is used to determine the servo’s current position versus the desired position, and it turns the motor accordingly with a BTS7960 motor driver.

The result is a sizeable and capable servo with an easily-customizable output, given it’s all 3D printed. If you’d rather just mod some servos instead, we’ve covered some great work in that area, too. Video after the break.

Continue reading “3D-Printed Servo Motor Has 360 Degrees Of Rotation” →

A black quadcopter sits on a grey surface. In place of traditional propellers are four figure eight propellers with sharp tips where the top and bottom of the eight would be.

Toroidal Propellers Make Drones Less Annoying

January 28, 2023 by 60 Comments

Despite being integral to aviation for more than a century, propellers have changed remarkably little since the Wright Brothers. A team at MIT’s Lincoln Lab has developed a new propeller shape that significantly reduces the noise associated with drones. [PDF via NewAtlas]

Inspired by some of the experiments with “ring wings” in the early 20th Century, researchers iterated on various toroidal propeller geometries until arriving at one that significantly reduces the sound produced by the rotors, particularly in the range of human hearing. The team suspects the reduction in noise is due to vortices being distributed over the whole propeller instead of just the tips.

Experiments show the drones can get twice as close before becoming a nuisance for human ears which should be great news for anyone hoping to launch Skynet commercial drone deliveries. Since the rotors are easily fabricated via 3D printing they should be easy to adapt to a number of different drones.

If you want to explore some more interesting drones, checkout this one that can fly and swim or this one that only uses a single propeller.

Original Controller Ports In Custom Case Means Retro Gaming In Style

January 28, 2023 by 34 Comments

Some careful measuring and a little extra effort can be all that separates what looks like a hack job from a slick end product, and that is apparent in [Eric Sorensen]’s classy retrogaming rig, complete with ports for original console controllers.

Neatly housing these components in a case makes all the difference.

[Eric] likes his vintage gaming, and was terrifically pleased with MiSTer, an open-source project that recreates various classic computers, game consoles and arcade machines using modern FPGA-based hardware. Of course, what makes retro gaming even better is using a platform’s genuine original controllers, which just takes a little extra hardware and wiring.

But [Eric] found that all the required accessories and peripherals started to look awfully cluttered. He solved this issue by packing everything carefully into a specialty PC case called the Checkmate A1500 Plus, which gives off a strong 80s design vibe. As a bonus, the front panels are all removable and that’s where [Eric] decided to house the custom controller ports.

First [Eric] carefully measured each controller connector to create CAD models, then designed matching front panels to house the connectors and 3D printed them. Once that was done, post-processing the panels was a long process of apply Bondo, sand, paint, and repeat as needed. The results looks fantastic, and this project is a prime example of how aesthetics and finish can matter.

Find yourself in a similar situation? [Tom Nardi] has shown us all that 3D prints don’t have to look 3D-printed, and careful application of paint and primer can really put the ‘pro’ in prototyping.

DIY Macro Keyboard Wood Be Nice

January 25, 2023 by 13 Comments

Editing video tends to involve a lot of keyboard shortcuts, and while this might be fine for the occasional edit, those who regularly deal with video often reach for a macro pad to streamline their workflow. There are plenty of macro keyboards available specifically meant to meet the needs of those who edit a lot of video, but if you want something tailored for your personal workflow you may want to design your own keyboard like this wooden macro pad from [SS4H].

The keyboard itself is built around an STM32 microcontroller, which gives it plenty of power to drive and read the keyboard matrix. It also handles an encoder that is typically included on macro keyboards for video editing, but rather than using a potentiometer-type encoder this one uses a magnetic rotary encoder for accuracy and reliability. There’s a display built into the keyboard as well with its own on-board microcontroller that needs to be programmed separately, but with everything assembled it looks like a professional offering.

[SS4H] built a prototype using 3D printed parts, but for the final version he created one with a wooden case and laser etched keys to add a bit of uniqueness to the build. He also open-sourced all of the PCB schematics and other files needed to recreate this build so anyone can make it if they’d like. It’s not the only macro keyboard we’ve seen before, either, so if you’re looking for something even more esoteric take a look at this keyboard designed to be operated by foot.

Continue reading “DIY Macro Keyboard Wood Be Nice” →

One-Piece Tank Chassis Pushes Print-in-Place To New Heights

January 20, 2023 by 30 Comments

What’s better than 3D printing a tank chassis with working tracks? How about 3D printing the entire thing, moving parts and all, as a single piece? That’s [3D Honza]’s PiPBOT-1, and it’s the culmination of a whole lot of design work.

The design prints flat, then folds up into its final form.

[3D Honza] has been sharing progress pictures and videos on his Twitter account, and just recently released the first version of his design. Version 1.0 is just the mechanics, but he’s already at work on version 2.0 which includes the ability to attach servos to drive the treads. At this writing, the design is currently downloadable directly from his site and includes CAD files, which is great to see.

One part of the design we’d like to draw your attention to is the chunky hinge that doubles as a kind of axial structure making up the body. This allows the tank to print in an unfolded state with the treads and wheels flat on the print bed. After printing, the tank gets folded up a bit like a taco to attain its final form. It’s a clever layout that allows the unit to be printed according to a filament-based 3D printer’s strengths, printing as a single piece that transforms into a small tank chassis, complete with working treads, in a few seconds.

When it comes to vehicles and bots, whether to choose wheels or tracks is a serious question our own Lewin Day has explained thoroughly. And for those of you who choose tracks, this design is great for small devices but don’t forget it’s always possible to go bigger when it comes to 3D-printed tanks.

Continue reading “One-Piece Tank Chassis Pushes Print-in-Place To New Heights” →

Make Your Own Pot And Encoder Knobs, Without Reinventing Them

January 14, 2023 by 10 Comments

Rotary potentiometers, switches, and encoders all share a basic design: adjustment is done via a shaft onto which a knob is attached, and knobs are sold separately. That doesn’t mean one knob fits all; there are actually a few different standards. But just because knobs are inexpensive and easily obtained doesn’t mean it’s not worth making your own.

A simple and effective indicator can be easily printed in a contrasting color.

Why bother 3D printing your own knobs instead of buying them? For one thing, making them means one can rest assured that every knob matches aesthetically. The ability to add custom or nonstandard markings are another bonus. Finally, there’s no need to re-invent the wheel, because [Tommy]’s guide to making your own knobs has it all figured out, with the OpenSCAD script to match.

By default, [Tommy]’s script will generate a knob with three shims (for interfacing to a splined shaft) when pot_knob(); is called. The number of shims can be adjusted by modifying potKnobDefaultShimCount. To give the knob a flat side (to interface with D-shafts), change flatted = false to flatted = true. And for adding a screw insert suitable for a set screw? Change tightenerDiameter = 0 from zero to the diameter desired.

The script is quite comprehensive and has sensible defaults, but it does require a bit of knowledge about OpenSCAD itself to use effectively. We have covered the basics of OpenSCAD in the past, and if you’re ready for a resource that will help you truly master it, here’s where to look.