3D Printed RC Crane Has Epic 3-Foot Reach

September 3, 2024 by Lewin Day 8 Comments

Have you ever looked out the window at traffic and seen a giant crane driving alone the road? Have you ever wanted a little 3D printed version you could drive for yourself without the risk of demolishing your neighbors house? Well, [ProfessorBoots] has just the build for you.

The build, inspired by the Liebherr LTM 1300, isn’t just a little RC car that looks like a crane. It’s a real working crane, too! So you can drive this thing around, and you can park it up. Then you can deploy the fully working stabilizer booms like you’re some big construction site hot shot. From there, you can relish in the subtle joy of extending the massive three-foot boom while the necessary counterweight automatically locks itself in place. You can then use the crane to lift and move small objects to your heart’s content.

The video describes how the build works in intimate detail, from the gears and linkages all the way up to the grander assembly. It’s no simple beast either, with ten gearmotors, four servos, and two ESP32s used for control. If you really need to build one for yourself, [ProfessorBoots] sells his plans on his website.

We’ve seen great stuff from [ProfessorBoots] before—he’s come a long way from his skid steer design last year. Video after the break.

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Big Benchy Is A Boat That Really Boats

September 2, 2024 by Lewin Day 16 Comments

Benchy is that cute little boat that everyone uses to calibrate their 3D printer. [Emily The Engineer] asked the obvious question—why isn’t it a real working boat? Then she followed through on the execution. Bravo, [Emily]. Bravo.

The full concept is straightforward, but that doesn’t make it any less fun. [Emily] starts by trying to get small Benchys to float, and then steadily steps up the size, solving problems along the way. By the end of it, the big Benchy is printed out of lots of smaller sections that were then assembled into a larger whole. This was achieved with glue and simply using a soldering iron to melt parts together. It’s a common technique used to build giant parts on smaller 3D printers, and it works pretty well.

The basic hull did okay at first, save for some stability problems. Amazingly, though, it was remarkably well sealed against water ingress. It then got a trolling motor, survived a capsizing, and eventually took to the open water with the aid of some additional floatation.

We’ve seen big Benchys before, and we’ve seen fully functional 3D-printed boats before, too. It was about time the two concepts met in reality. Video after the break.

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2024 Tiny Games Contest: Realistic Steering Wheel Joystick In Miniature

August 30, 2024 by Bryan Cockfield 4 Comments

For racing games, flight simulators, and a few other simulation-style games, a simple controller just won’t do. You want something that looks and feels closer to the real thing. The major downsides to these more elaborate input methods is that they take up a large amount of space, requiring extra time for setup, and can be quite expensive as well. To solve both of these problems [Rahel zahir Ali] created a miniature steering wheel controller for some of his favorite games.

While there are some commercial offerings of small steering wheels integrated into an otherwise standard video game controller and a few 3D printed homebrew options, nothing really felt like a true substitute. The main design goal with this controller was to maintain the 900-degree rotation of a standard car steering wheel in a smaller size. It uses a 600P/R rotary encoder attached to a knob inside of a printed case, with two spring-loaded levers to act as a throttle and brake, as well as a standard joystick to adjust camera angle and four additional buttons. Everything is wired together with an Arduino Leonardo that sends the inputs along to the computer.

Now he’s ready to play some of his favorite games and includes some gameplay footage using this controller in the video linked below. If you’re racing vehicles other than cars and trucks, though, you might want a different type of controller for your games instead.

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A Simple 6DOF Hall Effect ‘Space’ Mouse

August 25, 2024 by Dave Rowntree 14 Comments

The 3DConnexion Space mouse is an interesting device but heavily patent-protected, of course. This seems to just egg people on to reproduce it using other technologies than the optical pickup system the original device uses. [John Crombie] had a crack at building one using linear Hall effect sensors and magnets as the detection mechanism to good — well — effect.

Using the SS49E linear Hall effect sensor in pairs on four sides of a square, the setup proves quite straightforward. Above the fixed sensor plate is a moveable magnet plate centred by a set of springs. The magnets are aligned equidistant between each sensor pair such that each sensor will report an equal mid-range signal with zero mechanical displacement. With some simple maths, inputs due to displacements in-plane (i.e., left-right or up-down) can be resolved by looking at how pairs compare to each other. Rotations around the vertical axis are also determined in this manner.

Tilting inputs or vertical movements are resolved by looking at the absolute values of groups or all sensors. You can read more about this by looking at the project’s GitHub page, which also shows how the to assemble the device, with all the CAD sources for those who want to modify it. There’s also a detour to using 3D-printed flexures instead of springs, although that has yet to prove functional.

On the electronics and interfacing side of things, [John] utilises the Arduino pro micro for its copious analog inputs and USB functionality. A nice feature of this board is that it’s based on the ATMega32U4, which can quickly implement USB client devices, such as game controllers, keyboards, and mice. The USB controller has been tweaked by adjusting the USB PID and VID values to identify it as a SpaceMouse Pro Wireless operating in cabled mode. This tricks the 3DConnexion drivers, allowing all the integrations into CAD tools to work out of the box.

We do like Space Mouse projects. Here’s a fun one from last year, an interesting one using PCB coils and flexures, and a simple hack to interface an old serial-connected unit.

Using A 2D Scanner To Make 3D Things

August 24, 2024 by Dave Rowntree 8 Comments

[Chuck Hellebuyck] wanted to clone some model car raceway track and realised that by scanning the profile section of the track with a flatbed scanner and post-processing in Tinkercad, a useable cross-section model could be created. This was then extruded into 3D to make a pretty accurate-looking clone of the original part. Of course, using a flatbed paper scanner to create things other than images is nothing new, if you can remember to do it. A common example around here is scanning PCBs to capture mechanical details.

The goal was to construct a complex raceway for the grandkids, so he needed numerous pieces, some of which were curved and joined at different angles to allow the cars to race downhill. After printing a small test section using Ninjaflex, he found a way to join rigid track sections in curved areas. It was nice to see that modern 3D printers can handle printing tall, thin sections of this track vertically without making too much of a mess. This fun project demonstrates that you can easily combine 3D-printed custom parts with off-the-shelf items to achieve the desired result with minimal effort.

Flatbed scanner hacks are so plentiful it’s hard to choose a few! Here’s using a scanner to recreate a really sad-looking PCB, hacking a scanner to scan things way too big for it, and finally just using a scanner as a linear motion stage to create a UV exposure unit for DIY PCBs.

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Globe-Shaped World Clock Is A 3D-Printed Mechanical Marvel

August 12, 2024 by Lewin Day 5 Comments

Time zones are a complicated but necessary evil. Humans like the numbers on the clock to vaguely match up with what the sun is doing in the sky outside. To that end, different places in the world keep different time. If you want to keep track of them in a very pretty fashion, you might consider building a fancy and beautiful World Clock like [Karikuri] did.

The design is based around a globe motif, mimicking the world itself. Only, on the surface of the globe, there are clock faces instead of individual countries. Each clock runs to its own time, directed by a complicated assemblage of 3D-printed gears. Mechanical drive is sent to the globe from a power base, which itself carries a mechanical seven-segment display. This too can display the time for different regions by using the controls below. It’s also useful for setting the clock to the correct time.

It’s a little difficult to follow the build if you don’t speak Japanese. However, quality subtitles are available in English if you choose to enable them.

We’ve seen [Karikuri’s] work before. We’ve also featured a great many world clocks over the years, including this particularly beautiful example that tracks night and day. Just don’t expect it to keep track of moon time. Video after the break.

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Electromagnetic Actuator Mimics Muscle

July 26, 2024 by Lewin Day 11 Comments

Most electromagnetic actuators are rotating motors, or some variation on the theme, like servos. However, it’s possible to do linear actuation with electomagnetics, too. [Adrian Perez] demonstrates this with Linette, his design of a linear actuator that he was inspired to build by the structure of our own muscles.

The design uses a coil of copper wire in a 3D-printed plastic housing, surrounded by a claw full of strong magnets. When the coil is activated, the magnets are pulled towards the coil. When the coil is not energized, the magnets fall away. [Adrian] demonstrates the actuator under the control of an Arduino, which switches power to the coil to move it up and down.

He also notes that the design is similar solenoids and voice coil style actuators, though unlike most his uses discrete magnets rather than a single monolithic magnet. It’s possible to get more capacity out of the Linette design through stacking. You can parallelize the actuators to get more pulling force, with neighboring coils sharing the same magnets. Alternatively, you can stack them in series to get longer stroke lengths.

[Adrian] hasn’t put the design to a practical application yet, but we could see multiple uses for robotics or small machines. We’ve seen some other neat DIY magnetic actuators before, too. Video after the break.