Case Prototyping

November 16, 2008 by Eliot 11 Comments

[youtube=http://www.youtube.com/watch?v=KsqNPXCm3jc]

[Deviant Ollam], lockpicker and beverage cooling contest host, was recently in Vienna, presumably for DeepSec. While there, he stopped by the Metalab hackerspace and checked out their RepRap rapid prototyping machine. You can see video of his visit above. He had them construct a custom fitted cover for the flash of his point and shoot camera. That’s what we love about rapid prototyping. Many of the projects we cover here solve a particular problem, but would never be considered commercially viable enough to put into production. With the availability of rapid prototyping increasing, hackers can start moving toward producing even more complex objects specific to their needs with a finish closer to commercial products.

3D Printer Uses Office Paper

November 6, 2008 by Eliot 41 Comments

3dhouse
Mcor Technologies recently launched a brand new rapid prototyping machine. The Mcor Matrix forgoes the standard of expensive and rare build materials by using A4 office paper. The machine selectively deposits glue on the sheet of paper: more glue on the cross-section, less on the waste. It then uses a blade to cut out the part profile. The vertical resolution is determined by the paper thickness. You can use either 20lb paper, which has a thickness of .1mm, or 40lb, which is twice as thick, so it will build twice as fast. The final part can be sanded and painted like wood. The idea is similar to LOM, but those machines require specialized paper. It’s nice to see a company intentionally target a low cost of ownership. If they had used a laser though, you’d only have to worry about sourcing the glue. Machine and material prices have yet to be announced.

[via Fabbaloo]

A Very Power Suit Halloween

November 1, 2008 by Eliot 12 Comments

We spent our Halloween dressed as an irate traveler as we flew cross country, but it looks like a lot of people were having much more fun. [flaming_pele!]’s Aliens power loader is one of the best costumes we’ve seen yet. He built it by referencing a 1/12th model kit and a lot of photos. The final costume is about 80% full size which gets it under their 8 foot ceilings. There’s a video of the suit embedded below. Our love of power suits was documented fairly well in our roundup post this summer. Make found two other related costumes: a Star Wars AT-ST and a generic mech constructed from packing foam. Did any of you dress as something truly nerdy for Halloween? Continue reading “A Very Power Suit Halloween” →

Lasercut RepRap Kit

October 19, 2008 by Eliot 19 Comments

The RepRap is a self-copying 3D printer. The project has published plans for creating a lasercut acrylic version of the device. They call it a RepStrap since once assembled it could produce printed plastic versions of the machine components, bootstrapping true RepRaps. The plans are available for Ponoko an on-demand product service, and it would cost ~$380 if you used their service. The plans are free, so you could get them manufactured by other means. [vik] is still putting together the assembly instructions. He hopes to have an all inclusive electronics kit at some point too. This is another great step towards putting desktop manufacturing within reach of everyone.