cnc

629 Articles

DIY CNC Uses Lots Of 3D-Printed Parts

November 5, 2021 by 21 Comments

There are probably almost as many DIY CNC designs as there are DIY CNCs. And there’s nothing wrong with that! We really liked [maxvfischer’s] documentation on GitHub for a machine he made based on a design by [Ivan Miranada].

In addition to a complete bill of materials, there are Fusion 360 files and very good instructions. There are several tips that seemed like they would help even if you were building similar machines.

The machine uses HTD5M belts instead of the more prevalent lead screw design. Everything slides on MGN12H slides. There are detailed photographs covering not just the tricky parts but even how to extend the stepper motor wires.

The original design used a Makita RT0700C for the spindle, but [max] couldn’t find one of those, but found a similar version with the same dimensions.

The only tip we would add is to be careful using taps in a handheld drill. (Don’t ask us how we know that.) A drill press is safer, or you can even use a tap handle and do it the old-fashioned way.

The firmware is grbl on an Arduino, and there are complete instructions for setting that up, too. We were amazed at the number of pictures included along with the detailed description. If you were ever afraid you couldn’t duplicate a CNC project, this might be the one to tackle.

There are, of course, cheaper and simpler options with fewer capabilities. Some are even almost free courtesy of the local dumpster.

3D Printer Cuts Metal

October 22, 2021 by 19 Comments

Every now and then we’ll see a 3D printer that can print an entire house out of concrete or print an entire rocket out of metal. But usually, for our budget-friendly hobbyist needs, most of our 3D printers will be printing small plastic parts. If you have patience and a little bit of salt water, though, take a look at this 3D printer which has been modified to cut parts out of any type of metal, built by [Morlock] who has turned a printer into a 5-axis CNC machine.

Of course, this modification isn’t 3D printing metal. It convers a 3D printer’s CNC capabilities to turn it into a machining tool that uses electrochemical machining (ECM). This process removes metal from a work piece by passing an electrode over the metal in the presence of salt water to corrode the metal away rapidly. This is a remarkably precise way to cut metal without needing expensive or heavy machining tools which uses parts that can easily be 3D printed or are otherwise easy to obtain. By using the 3D printer axes and modifying the print bed to be saltwater-resistant, metal parts of up to 3 mm can be cut, regardless of the type of metal used. [Morlock] also added two extra axes to the cutting tool, allowing it to make cuts in the metal at odd angles.

Using a 3D printer to perform CNC machining like this is an excellent way to get the performance of a machine tool without needing to incur the expense of one. Of course, it takes some significant modification of a 3D printer but it doesn’t need the strength and ridigity that you would otherwise need for a standard CNC machine in order to get parts out of it with acceptable tolerances. If you’re interested in bootstraping one like that using more traditional means, though, we recently featured a CNC machine that can be made from common materials and put together for a minimum of cost.

Continue reading “3D Printer Cuts Metal” →

parser drill

Machining Wood Inlays, No CNC Required

October 17, 2021 by 13 Comments

It’s almost hard to remember a time when the obvious answer to most questions about manufacturing wasn’t “Throw it on the CNC.” CNC machines have become so entrenched that the acronym has become a verb; few people would misunderstand a statement like “Let’s just CNC that.”

But before CNC machines became so ubiquitous, there were plenty of clever tricks for cutting material in a controlled fashion, as [Pask] shows us with this tool to machine wood for inlays. The tool is called a parser (or passer) drill, and is designed for use in conjunction with a steel template. [Pask]’s version seems pretty easy to make; a pair of mild steel bars are forged flat into spade shapes before having a cutting surface ground into them. The two halves of the drill are welded together and ground down to fit in the chuck of a hand drill, a modern nod to the fact that few people will want to use the traditional bow and breastplate that drove the original parser drills.

In use, a steel template that determines the shape of the inlay is affixed to the workpiece. The cutting edges of the bits are plunged into the template cutout to machine out the wood; the overhangs of the bits act as depth stop and guide. It only takes a few seconds to make a neat, CNC-free inlay. The video below shows the tool being made and in action.

It’s nice to see what can be accomplished without the need for fancy CNC machines. Not that we have anything against them, of course, but when the same results can be had with some scraps of steel and a little ingenuity, it’s pretty impressive. Looking for something between manual tools and CNC for woodworking? The pantorouter might be just your speed.

Continue reading “Machining Wood Inlays, No CNC Required” →

Quint explaining his water turbine

Power Your Home With A Water Battery

October 8, 2021 by 69 Comments

I’ve stated it before on Hackaday but one of the most interesting engineering challenges posed to me this year was “how could you store enough energy to power a decent portion of a home for several hours without using batteries, all while staying within the size of a typical suburban plot?” [Quint Builds] attempts something up that alley by using solar power to pump water up onto his roof and later releasing it for power generation. (Video, embedded below.)

Earlier [Quint] had built a water collecting system using his gutters and a bell siphon but wasn’t satisfied with the overall power output. Using the turbine he had created for that system, he put a 55-gallon drum on top of his roof with the help of some supporting structures. We’d like to advise the public to consult a professional before adding a large heavy weight on top of your roof, but [Quint] forges ahead after studying his trusses and determining it to be a risk he is willing to take. A solar panel runs a small pump that pumps water from a reservoir up to the top of the roof when the sun shines with a float switch in the roof barrel stopping the motor once it’s full. A valve at the bottom allows water to spin the turbine and fill back into the bottom reservoir, forming a closed loop. There were a few snags along the way with prototype circuits not being fully contacted and the motor needing water cooling, an issue fixed by a custom CNC’d heat sink. The fixes for the various issues are almost as entertaining to see as the actual system itself.

It’s incredible to see lights come on powered by water alone but also sobering to realize just how much water you’d need to power a typical home. Perhaps if [Quint] upgrades, he can swap out the small motor for a larger 3D printed water pump.

Continue reading “Power Your Home With A Water Battery” →

Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

3D Printering: Corrugated Plastic For Cheaper & Easier Enclosures

October 6, 2021 by 37 Comments

Clear acrylic panels have long been a mainstay of 3D printer enclosure designs, but they can also add significant cost in terms of money, shipping, weight, and hassle. An alternative material worth looking at is corrugated plastic (also known by its trade name coroplast) which is cheap, light, an excellent insulator, and easy to work with. Many enclosure designs can be refitted to use it instead of acrylic, so let’s take a closer look at what it has to offer.

What’s Wrong With Acrylic?

It’s not just the purchase price that makes acrylic a spendy option. Acrylic is fairly heavy, and shipping pieces the size of enclosure panels can be expensive. Also, cutting acrylic without special tools can be a challenge because it cracks easily if mishandled. Acrylic cuts beautifully in a laser cutter, but most laser cutters accessible to a hobbyist are not big enough to make enclosure-sized panels. If you are stuck with needing to cut acrylic by hand, here are some tips on how to get by with the tools you have.

It is best to source acrylic from a local shop that can also cut it to size with the right tools for a reasonable price, but it is still far from being a cheap material. There’s another option: corrugated plastic has quite a few properties that make it worth considering, especially for a hobbyist.

Continue reading “3D Printering: Corrugated Plastic For Cheaper & Easier Enclosures” →

Small low-cost CNC mill with rotary tool

Minimal Mill: The Minamil

September 10, 2021 by 35 Comments

Having a few machine tools at one’s disposal is a luxury that not many of us are afforded, and often an expensive one at that. It is something that a large percentage of us may dream about, though, and with some commonly available tools and inexpensive electronics a few people have put together some very inexpensive CNC machines. The latest is the Minamil, which uses a rotary tool and straps it to an economical frame in order to get a functional CNC mill setup working.

This project boasts impressively low costs at around $15 per axis. Each axis uses readily available parts such as bearings and threaded rods that are readily installed in the mill, and for a cutting head the build is based on a Dremel-like rotary tool that has a similarly low price tag. Let’s not ignore the essentially free counterweight that is used.

For control, an Arduino with a CNC shield powers the three-axis device which is likely the bulk of the cost of this project. [Paul McClay] also points out that a lot of the material he needed for this build can be salvaged from things like old printers, so the $45 price tag is a ceiling, not a floor.

The Minamil has been demonstrated milling a wide variety of materials with excellent precision. Both acrylic and aluminum are able to be worked with this machine, but [Paul] also demonstrates it in its capacity to mill PCBs. It does have some limitations but for the price it seems that this mill can’t be beat, even compared to his previous CNC build which repurposed old CD drives.

The HackadayPrize2021 is Sponsored by:

a render of the curved bartop arcade machine in fusion 360

Bartop Arcade Machine That Isn’t Afraid Of Change

September 3, 2021 by 24 Comments

Arcade machines have a distinct look and feel with large imposing cabinets and smaller bartop machines that try to keep the look and feel of a traditional upright arcade cabinet while taking up less space. An entirely new aesthetic has been given for this engineering marvel of a bartop arcade that [DIY Engineering] has made. Gone is the expansive angular box, and in its place are sleek and slender curves. The key piece that makes this build work is the curved monitor.

He started with a detailed design in Fusion360 that really focused on the tools and techniques that [DIY Engineering] knew would work. The backbone of the device was formed from wooden dowels around which 3d printed parts slid on. To the sides of the dowels, two pieces of acrylic are screwed on to act as an LED diffusor. To that acrylic, two pieces of CNC’d red oak are attached with two arcade buttons for pinball-style actuation. Over the top, cast acrylic was heated and then bent into the desired shape with the help of a two-part mold press. The screen slotted right in perfectly. Part of the display at the top was reserved for a marquee, and the look is extraordinary with the dark acrylic. Ten arcade buttons and an eight-way joystick offer an array of options for input.

Internally, a temperature-controlled fan and a Raspberry Pi are running the show. Controls are wired as GPIO and read by the Pi. So naturally, the games on the SD card tend to look best on a long vertical screen: vertical shooters and the like.

Arguably, the best thing about this project isn’t just the execution (which is fantastic) but the look behind the curtain at the process. So many potential problems were solved in the modeling stage, and fabrication went fairly smoothly as a result (or so we think youtube hides a multitude of sins). The results speak for themselves, and we think this is an enviable arcading machine. [DIY Engineering] has mentioned providing files in the future for you to build your own. If perhaps it seems a little intimidating, why not give a smaller 3D printable bartop a try?

Video after the break.

Continue reading “Bartop Arcade Machine That Isn’t Afraid Of Change” →