Is It A Toy? A Prototype? It’s A Hack!

May 16, 2020 by Elliot Williams 2 Comments

Some of the coolest hacks do a lot with a little. I was just re-watching a video from [Homo Faciens], who after building a surprisingly capable CNC machine out of junk-bin parts and a ton of ingenuity, was accidentally challenged by Hackaday’s own [Dan Maloney] to take it a step further. [Dan] was only joking when he asked “Can anyone build a CNC machine out of cardboard and paperclips?”, but then [Homo Faciens] replied: cardboard and paperclip CNC plotter. Bam!

My favorite part of the cardboard project is not just the clever “encoder wheel” made of a bolt dipped in epoxy, with enough scraped off that it contacts a paperclip once per rotation. Nor was it the fairly sophisticated adjustable slides and ways that he built to mimic the functionality of the real deal. Nope.

My favorite part of this project is [Norbert] explaining that the machine has backlash here, and it’s got play there, due to frame flex. It is a positive feature of the machine. The same flaws that a full-metal machine would have are all present here, but due to the cheesy construction materials, you can see them with the naked eye instead of requiring a dial indicator. Because it wiggles visible tenths of an inch where a professional mill would wiggle invisible thousandths, that helps you build up intuition for the system.

This device isn’t a “prototype” because there’s no way [Norbert] intends it for serious use. But it surely isn’t just a “toy” either. “Instructional model” makes it sound like a teaching aid, created by a know-it-all master, intended to be consumed by students. If anything, there’s a real sense of exploration, improvisation, and straight-up hacking in this project. I’m sure [Norbert] learned as much from the challenge as we did from watching him tackle it. And it also captures the essence of hacking: doing something unexpected with tech.

Surprise us!

A Lemon Battery Via 3D Printing

February 5, 2019 by Lewin Day 16 Comments

There are a whole bunch of high school science experiments out there that are useful for teaching students the basics of biology, physics, and chemistry. One of the classics is the lemon battery. [iqless] decided to have a play with the idea, and whipped up a little something for his students.

The basic lemon battery is remarkably simple. Lemon juice provides the electrolyte, while copper and and zinc act as electrodes. This battery won’t have a hope of charging your Tesla, but you might get enough juice to light an LED or small bulb (pun intended).

[iqless] considered jamming electrodes directly into lemons to be rather unsophisticated. Instead, an electrolyte tray was 3D printed. The tray can be filled with lemon juice (either hand-squeezed or straight from a bottle) and the tray has fixtures to hold copper pennies and zinc-plated machine screws to act as the electrodes. The tray allows several cells to be constructed and connected in series or parallel, giving yet further teaching opportunities.

It’s a fun twist on a classroom staple, and we think there are great possibilities here for further experimentation with alternative electrolytes and electrode materials. We’d also love to see a grown-up version with a large cascade of cells in series for lemon-based high voltage experiments, but that might be too much to ask. There’s great scope for using modern maker techniques in classroom science – we’ve discussed variations on the egg drop before. Video after the break.

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Go Small, Get Big: The Hack That Revolutionized Bioscience

June 23, 2017 by Dan Maloney 11 Comments

Few people outside the field know just how big bioscience can get. The public tends to think of fields like physics and astronomy, with their huge particle accelerators and massive telescopes, as the natural expressions of big science. But for decades, biology has been getting bigger, especially in the pharmaceutical industry. Specialized labs built around the automation equipment that enables modern pharmaceutical research would dazzle even the most jaded CERN physicist, with fleets of robot arms moving labware around in an attempt to find the Next Big Drug.

I’ve written before on big biology and how to get more visibility for the field into STEM programs. But how exactly did biology get big? What enabled biology to grow beyond a rack of test tubes to the point where experiments with millions of test occasions are not only possible but practically required? Was it advances in robots, or better detection methodologies? Perhaps it was a breakthrough in genetic engineering?

Nope. Believe it or not, it was a small block of plastic with some holes drilled in it. This is the story of how the microtiter plate allowed bioscience experiments to be miniaturized to the point where hundreds or thousands of tests can be done at a time.

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Innovating A Better Printing Platform

March 7, 2017 by James Hobson 29 Comments

Just because you have a fancy new 3D printer doesn’t mean that innovation should stop there. Almost everyone has had a print go foul if the first layer doesn’t properly adhere to the printing platform — to say nothing of difficulty in dislodging the piece once it’s finished. Facing mixed results with some established tricks meant to combat these issues, [D. Scott Williamson] — a regular at Chicago’s Workshop 88 makerspace — has documented his trials to find a better printer platform.

For what he had (a printer without a heated plate), painter’s tape and hairspray wasn’t cutting it, especially when it came time to remove the print as the tape wouldn’t completely come off the part. How then, to kill two birds with one stone? Eureka! A flexible metal covering for the printing plate.

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Making Use Of Stellaris/Tiva Real-Time Clock

February 19, 2017 by Elliot Williams 8 Comments

If you’re at all like us, or like [Vadim], you’ve got a stash of development boards in a shoebox on a shelf in your closet. If you’re better organized that we are, it might even be labeled “dev boards”. (Ah well, that’s a project for another day.) Anyway, reach into your box and pull one out, and put it to use. Do something trivial if you need to, but a dev board that’s driving a silly blinker is better than a dev board sitting in the dark.

[Vadim]’s good example to us all is going to serve as the brains for an automated plant watering system. That’s a low-demand application where the microcontroller can spend most of the time sleeping. [Vadim]’s first step, then was to get a real-time clock working with the hibernation mode. There’s working code inline in his blog.

royale-with-cheese-pulp-fiction-2_12-movie-clip-1994-hd-6pkq_ebhxj4mkv-shot0001 — “I don’t know, I didn’t go into Burger King.”

If you use Arduino, you’ll feel at home in the Energia ecosystem. But it’s like ordering a Quarter Pounder with Cheese in Paris: Energia is a Royale with Cheese (YouTube) — it’s the little differences. And maybe that’s the point of the exercise; it’s always a good thing to try out something new, even if it’s only minimally different.

So grab that unused dev board off the shelf, struggle through the unfamiliar development environment and/or toolchain, but remember to keep an eye out for the sweet little differences. The more tools that you’re familiar with, the more solutions will spring to mind when you’re hacking on your next project.

Weaponizing Elementary Science Experiments

November 22, 2016 by Gerrit Coetzee 31 Comments

[austiwawa] was playing around with one of those simple linear motors people build as friendly little science experiments. There’s an AA battery in the middle of a set of magnets. When you put it inside of a spring it zips around inside until you run out of spring or magic pixies in the battery.

Of course, the natural question arose, “How do I make it go fast!? Like fast!” After making explosion and woosh noises for a bit (like any good hacker would) he settled down and asked a more specific question. If I made the coil the barrel of an air gun, and then shot the battery out… would it go faster?

So, he built an air cannon. It took some ingenuity and duct tape, but he managed to line the barrel with a copper coil. After that he built an experimental set-up, because making something dangerous is only okay if it’s science. That’s the difference between sensible adults and children.

He shot three “dead” rounds through the cannon, and got a baseline result. These dead rounds were made so by placing the magnets at the improper polarity to forego the motion-boosting properties. Then he shot three live ones through. It went measurably faster! Neat!

What’s the silliest thing you’ve ever seen properly characterized? Let us know in the comments below.

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3D Printed Door Latch Has One Moving Part – Itself!

September 14, 2016 by Donald Papp 31 Comments

A group at the Hasso-Plattner Institute in Germany explored a curious idea: using 3D printed material not just as a material – but as a machine in itself. What does this mean? The clearest example is the one-piece door handle and latch, 3D printed on an Ultimaker 2 with pink Ninjaflex. It is fully functional but has no moving parts (besides itself) and has no assemblies. In other words, the material itself is also the mechanism.

The video (embedded below) showcases some similar concept pieces: door hinges, a pair of pliers, a pair of walker legs, and a pantograph round out the bunch. Clearly the objects aren’t designed with durability or practicality in mind – the “pliers” in particular seem a little absurd – but they do demonstrate different takes on the idea of using a one-piece item’s material properties as a functional machine in itself.

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