A Guide To Shop Equipment Nobody Thinks About: Clean, Organized, And Efficient

When planning out a workspace at home, the job, or at a makerspace, we all tend to focus on the fun parts. Where the equipment will go, how you’ll power it, what kind of lights you’ll get, etc, etc. It’s easy to devote all your attention to these high-level concepts, which often means the little details end up getting addressed on the fly. If they get addressed at all.

But whether we want to admit it or not, an organized workspace tends to be more efficient. That’s why [Eric Weinhoffer] has put together a blog post that details all those mundane details that we tend to forget about. It’s not exactly exciting stuff, and contains precisely as much discussion about whiteboards as you probably expect. That said, it’s thorough and clearly comes from folks who’ve had more than a little experience with setting up an efficient shop.

So what’s the first thing most shops don’t have enough of? Labels. [Eric] says you should put labels on everything, parts bins, tools, machines, if it’s something you need to keep track of, then stick a label on it. This does mean you’ll likely have to buy a label maker, but hey, at least that means a new gadget to play with.

Of course, those self-stick labels don’t work on everything. That’s why [Eric] always has a few rolls of masking tape (such as the blue 3M tape you might be using on your 3D printer bed) and some quality markers on hand to make arbitrary labels. Apparently there’s even such a thing as dry erase tape, which lets you throw an impromptu writing surface anywhere you want.

[Eric] also suggests investing in some collapsible cardboard bins which can be broken down and stored flat when not in use. If you’ve got the kind of situation where you’ll always have more or less the same amount of stuff then plastic is probably your best bet, but in a more dynamic environment, being able to collapse the bins when they aren’t in use is a capability we never even realized we needed until now.

As you might imagine, the post also touches on the issues of keeping sufficient safety gear available. We’ve talked about this in the past, but it’s one of those things that really can’t be said too many times. Having a wall of meticulously labeled storage bins is great, but it’s going to be the last thing on your mind if you manage to get an eye full of superglue.

Spectrometer Is Inexpensive And Capable

We know the effect of passing white light through a prism and seeing the color spectrum that comes out of the other side. It will not be noticeable to the naked eye, but that rainbow does not fully span the range of [Roy G. Biv]. There are narrowly absent colors which blur together, and those missing portions are a fingerprint of the matter the white light is passing through or bouncing off. Those with a keen eye will recognize that we are talking about spectrophotometry which is identifying those fingerprints and determining what is being observed and how much is under observation. The device which does this is called a spectrometer and [Justin Atkin] invites us along for his build. Video can also be seen below.

Along with the build, we learn how spectrophotometry works, starting with how photons are generated and why gaps appear in the color spectrum. It is all about electrons, which some of our seasoned spectrometer users already know. The build uses a wooden NanoDrop style case cut on a laser engraver. It needs some improvements which are mentioned and shown in the video so you will want to have some aluminum tape on hand. The rest of the bill of materials is covered including “Black 2.0” which claims to be the “mattest, flattest, black acrylic paint.” Maybe that will come in handy for other optical projects. It might be wise to buy first surface mirrors cut to size, but you can always make bespoke mirrors with carefully chosen tools.

Network Analysers: The Electrical Kind

Instrumentation has progressed by leaps and bounds in the last few years, however, the fundamental analysis techniques that are the foundation of modern-day equipment remain the same. A network analyzer is an instrument that allows us to characterize RF networks such as filters, mixers, antennas and even new materials for microwave electronics such as ceramic capacitors and resonators in the gigahertz range. In this write-up, I discuss network analyzers in brief and how the DIY movement has helped bring down the cost of such devices. I will also share some existing projects that may help you build your own along with some use cases where a network analyzer may be employed. Let’s dive right in.

Network Analysis Fundamentals

As a conceptual model, think of light hitting a lens and most of it going through but part of it getting reflected back.

The same applies to an electrical/RF network where the RF energy that is launched into the device may be attenuated a bit, transmitted to an extent and some of it reflected back. This analysis gives us an attenuation coefficient and a reflection coefficient which explains the behavior of the device under test (DUT).

Of course, this may not be enough and we may also require information about the phase relationship between the signals. Such instruments are termed Vector Network Analysers and are helpful in measuring the scattering parameters or S-Parameters of a DUT.

The scattering matrix links the incident waves a1, a2 to the outgoing waves b1, b2 according to the following linear equation: $\begin{bmatrix} b_1 \\ b_2 \end{bmatrix} = \begin{bmatrix} S_{11} & S_{12} \\ S_{21} & S_{22} \end{bmatrix} * \begin{bmatrix} a_1 \\ a_2 \end{bmatrix}$.

The equation shows that the S-parameters are expressed as the matrix S, where and denote the output and input port numbers of the DUT.

This completely characterizes a network for attenuation, reflection as well as insertion loss. S-Parameters are explained more in details in Electromagnetic Field Theory and Transmission Line Theory but suffice to say that these measurements will be used to deduce the properties of the DUT and generate a mathematical model for the same.

General Architecture

As mentioned previously, a simple network analyzer would be a signal generator connected and a spectrum analyzer combined to work together. The signal generator would be configured to output a signal of a known frequency and the spectrum analyzer would be used to detect the signal at the other end. Then the frequency would be changed to another and the process repeats such that the system sweeps a range of frequencies and the output can be tabulated or plotted on a graph. In order to get reflected power, a microwave component such as a magic-T or directional couplers, however, all of this is usually inbuilt into modern-day VNAs.
Continue reading “Network Analysers: The Electrical Kind”

Hackaday Prize Entry: Helping Millions See Clearly

Slit lamps are prohibitively expensive in the third world areas of India where they are most needed. An invention that’s been around for over a hundred years, the slit lamp is a simple-in-concept way to see and diagnose a large array of ocular issues.

Since they are relatively old by technological standards, the principles behind them have become more and more understood as time has gone on. While a nice lab version with a corneal microscope is certainly better, innovations in manufacturing have brought the theoretical minimum cost of the device way down, or at least that’s what [Kewal Chand Swami] hopes.

His design aims for portability and cost reduction. It must be able to travel to remote locations and it must be significantly cheaper than the lab versions. It uses off-the-shelf lenses in a 3D printed housing with a simple LED torch, the kind you can buy for a dollar at the check-out stand.

The assembly slides onto the user’s head and is held there with straps. The doctor can adjust where the slit the lamp shines and also look through a microscope to diagnose the issue. Hopefully devices like this will see similar community support to the prosthetic projects we’ve covered.

How To Set Up And Run A Makerspace

A bunch of people who share a large workshop and meet on a regular basis to do projects and get some input. A place where kids can learn to build robots instead of becoming robots. A little community-driven factory, or just a lair for hackers. The world needs more of these spaces, and every hackerspace, makerspace or fab lab has its very own way of making it work. Nevertheless, when and if problems and challenges show up – they are always the same – almost stereotypically, so avoid some of the pitfalls and make use of the learnings from almost a decade of makerspacing to get it just right. Let’s take a look at just what it takes to get one of these spaces up and running well.

Workbench Eye Candy From Around The World

The workbench. We’re always looking for ways to make the most out of the tools we have, planning our next equipment purchase, all the while dealing with the (sometimes limited) space we’re allotted. Well, before you go off and build your perfect electronics lab, this forum thread on the EEVblog should be your first stop for some extended drooling research.

You’ll find a great discussion about everything from workbench height, size, organization, shelf depth, and lighting, with tons of photos to go with it. You’ll also get a chance to peek at how other people have set up their labs. (Warning, the thread is over 1000 posts long, so you might want to go grab a snack.)

We should stop for a moment and give a special note to those of you who are just beginning in electronics. You do not need to have a fancy setup to get started. Most of these well equipped labs is the result of being in the industry for years and years. Trust us when we say, you can get started in electronics with nothing more than your kitchen table, a few tools, and a few parts. All of us started that way. So don’t let anything you see here dissuade you from jumping in. As proof, we’ve seen some amazingly professional work being done with the most bare-bones of tools (and conversely, we seen some head-scratching projects by people with +\$10,000 of dollars of equipment on their desk.)

Here’s some links that you might find handy when setting up a lab. [Kenneth Finnegan] has a great blog post on how his lab is equipped. And [Dave Jones] of the EEVblog has a video covering the basics. One of the beautiful things about getting started in electronics is that used and vintage equipment can really stretch your dollars when setting up a lab. So if you’re looking into some vintage gear, head on over to the Emperor of Test Equipment. Of course no thread about workbenches would be complete with out a mention of Jim Williams’ desk. We’ll leave the discussion about workbench cleanliness for the comments.