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1328 Articles

Do-Everything LED Indicator Light Runs From 4V To 60V

June 28, 2023 by 31 Comments

If you’re working with 3.3V or 5V circuits, it’s easy for you to throw on a power or status LED here or there. [Tom Gralewicz] has found himself in a pickle, though, often working on projects with voltages like 36V or 48V. Suddenly, it’s no longer practical to throw an LED and a resistor on a line to verify if it’s powered or not. Craving this simplicity, [Tom] invented the Cheap Universal LED Driver, or CULD, to do the job instead.

The CULD is designed as a simple LED indicator that will light up anywhere from 5V to 50V. It’s intended to be set-and-forget, requiring no fussing with different resistor values and no worries for the end user that excessive current draw will result.

The key part ended up being the LV2862XLVDDCR – a cheap switching regulator. It can output 1 mA to 600 mA to drive one or several LEDs, and it can do so anywhere from a 4V to 60V input. Assemble this on a coin-sized PCB with some LEDs, and you’ve got your nifty do-everything indicator light. With a bridge rectifier onboard, it’ll even work on AC circuits, too.

[Tom] has built a handful himself, but he open-sourced the design in the hopes it will go further. By his calculations, it would be possible to build these in quantities of 1000 for a BOM cost of less than $0.50 each, not counting assembly or the PCB itself. We’d love to see them become a standard part of hacker toolkits, too. If you’ve got a pick-and-place plant that’s looking for work this week, maybe get them on to something like this and see what you can do! If it turns out to be a goer, maybe drop us a note on the tipsline, yeah?

Electronic Earrings Are PCB Art You Can Wear

June 24, 2023 by 4 Comments

If there’s one area of the human anatomy we rarely try to draw the eye, it’s the ears. Nonetheless, [DIY GUY Chris] has developed some LED earrings that should do exactly that.

The earrings are made using PCBs as the very body of the jewelry itself. The PCBs for each ear play host to eight WS2812 LEDs in a tiny 2020 form factor. The LEDs get their instructions from an ATtiny13-A AVR microcontroller, with some further supporting hardware to get everything playing happily together. Each earring runs off a single CR1220 coin cell, which sits on the obverse side of the earring to stay out of sight. The earrings are programmed with pogo pins to avoid the need for any bulky connectors.

By virtue of the tiny addressable LEDs, the earrings are capable of displaying full RGB colors. [DIY GUY Chris] has programmed the earrings with simple color fades, as well  as some fancier chase animations as well.

We’ve seen some great PCB jewelry before, too. Video after the break.

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Siphoning Energy From Power Lines

June 11, 2023 by 108 Comments

The discovery and implementation of alternating current revolutionized the entire world little more than a century ago. Without it, we’d all have inefficient, small neighborhood power plants sending direct current in short, local circuits. Alternating current switches the direction of current many times a second, causing all kinds of magnetic field interactions that result in being able to send electricity extremely long distances without the resistive losses of a DC circuit. The major downside, though, is that AC circuits tend to have charging losses due to this back-and-forth motion, but this lost energy can actually be harvested with something like this custom-built transformer.

[Hyperspace Pilot] hand-wound this ferromagnetic-core transformer using almost two kilometers of 28-gauge magnet wire. The more loops of wire, the more the transformer will be able to couple with magnetic fields generated by the current flowing in other circuits. The other thing that it needs to do is resonate at a specific frequency, which is accomplished by using a small capacitor to tune the circuit to the mains frequency. With the tuning done, holding the circuit near his breaker panel with the dryer and air conditioning running generates around five volts. There’s not much that can be done with this other than hook up a small LED, since the current generated is also fairly low, but it’s an impressive proof of concept.

After some more testing, [Hyperspace Pilot] found that the total power draw of his transformer is only on the order of about 50 microwatts in an ideal setting where the neutral or ground wire wasn’t nearby, so it’s not the most economical way to steal electricity. On the other hand, it could still be useful for detecting current flow in a circuit without having to directly interact with it. And, it turns out that there are better ways of saving on your electricity bill provided you have a smart meter and the right kind of energy-saving appliances anyway.

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JITX Spits Out Handy USB Cable Tester

May 31, 2023 by 12 Comments

When USB first came on the scene, one of the benefits was that essentially any four conductors could get you to the point where you could send information at 12 Mbps. Of course everything is faster these days, and reaching today’s speeds requires a little bit more fidelity in the cables. This simple tester makes sure that your modern cables are actually up to the task.

One of the design goals of this project is to automate away the task of testing cables or finding one that works, especially before thinking a problem with a device is somewhere in software, spending hours or days debugging, before realizing that it’s actually being caused by a hardware malfunction. The small PCB has two USB-C fittings to plug in both of the ends of a cable to, and between those connectors there is a number of LEDs. Each LED is paired to one the many conductors within the USB cable, and not only does it show continuity of these conductors but it can also show a high resistance connection via a dimly-lit or off-color display from an LED.

One of the other interesting facets of this build is the use of JITX, which is a software-defined electronics CAD tool which allows PCB design to be automated by writing out the requirements of the PCB into code, rather than drawing it manually. It’s worth a look, and a lot of the schematics of this particular project as well as some discussion on this software can be found on the project’s GitHub page. Incidentally, if this tester looks familiar, it’s probably because your’re thinking of the open source hardware USB tester created by [Álvaro Prieto].

Op-Amp Challenge: Light Up Breadboard Shows Us The Signals

May 5, 2023 by 5 Comments

Most Hackaday readers will no doubt at some point used a solderless breadboard for prototyping. They do the job, but sometimes their layout can be inflexible and keeping track of signals can be a pain. There’s a neat idea from [rasmusviil0] which might go some way to making the humble breadboard easier to use, it’s a breadboard in which each line is coupled via an op-amp buffer to an LED. In this way it can be seen at a glance some indication of the DC voltage present.

It’s an idea reminiscent of those simple logic probes which were popular years ago, but its implementation is not entirely easy. Each circuit is simple enough, but to replicate it across all the lines in a breadboard makes for a huge amount of quad op-amp chips stuffed onto one piece of stripboard as well as a veritable forest of wires beneath the board.

The effect is of a breadboard crossed with a set of blinkenlights, and we could see that for simple digital circuits it could have some utility if not so much for higher frequency or analogue signals. Certainly it’s an experiment worth doing, and indeed it’s not the first tricked out breadboard we’ve seen.

2023 Hackaday.io Op Amp Challenge

Hacking Hue Lightbulbs

May 4, 2023 by 13 Comments

What do you do with a Hue smart lightbulb? Well, if you are [Chris Greening], you take it apart and get hacking. If you ever wondered what’s inside, the teardown is pretty good, and you can also watch the video below. The potting compound, however, makes a mess.

Once you get the potting undone, there are three PCBs: an LED carrier, a power supply, and a logic board. The arrangement of the LEDs is a bit confusing, but [Chris] explains it along with providing schematics for all of the boards.

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LED Matrix Displays Get New Look Thanks To SMD Stencils

April 28, 2023 by 26 Comments

Even if surface-mount skills aren’t in your repertoire, chances are pretty good that most of us are at least familiar with SMD stencils. These paper-thin laser-cut steel sheets are a handy way to apply a schmear of solder paste to the pads of a PCB before component placement and reflowing. But are stencils good for anything else?

It turns out they are, if you’ve got some plain old 8×8 LED matrix displays you want to jazz up a bit. In this case, [upir]’s displays were of the square pixel type, but this trick would work just as well for a matrix with circular elements. Most of the video below is a master class in Adobe Illustrator, which [upir] used to generate the artwork for his stencils. There are a lot of great tips here that make creating one simple shape and copying it over the whole array with the proper spacing a lot easier. He also details panelizing multiple stencils, as well as the workflow from Illustrator to manufacturing.

When lined up properly over the face of the LED matrix, the stencils have quite an effect. We really liked the narrow vertical bars, which make the LED display look a bit like a VFD. And just because [upir] chose to use the same simple shape over all the LEDs in a matrix doesn’t mean that there aren’t other options. We can see how you might use the same technique to create different icons or even alphanumeric characters to create custom LED displays. The possibilities are pretty much limited to your imagination.

This isn’t the first time we’ve seen [upir] teaching old displays new tricks.

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