Components Cut In Half Reveal Their Inner Beauty

We rarely take a moment to consider the beauty of the components we use in electronic designs. Too often they are simply commodities, bought in bulk on reels or in bags, stashed in a drawer until they’re needed, and then unceremoniously soldered to a board. Granted, little scraps of black plastic with silver leads don’t exactly deserve paeans sung to their great beauty – at least not until you cut them in half to reveal the beauty within.

We’ve seen a little of what [Tube Time] has accomplished here; recall this lapped-down surface-mount inductor that [electronupdate] did a while back. The current work is more extensive and probably somewhat easier to accomplish because [TubeTime] focused mainly on larger through-hole components such as resistors and capacitors. It’s not clear how the sections were created, but it is clear that extreme care was taken to lap down the components with enough precision that the inner structures are clearly visible, and indeed, carefully enough that some, most notably the LED, still actually work. For our money, though, the best looking cross-sections are the capacitors, especially the electrolytic, for which [Tube Time] thoughtfully provides both radial and axial sections. The little inductor is pretty cool too. Some of the component diagrams are annotated, too, which makes for fascinating reading.

Honestly, we could look at stuff like this all day.

Thanks to [Stuart Rogers] for the tip.

Ammo Can Holds A 14,000 Lumen LED Flashlight

For most people, a flashlight is just something you keep in a drawer in the kitchen in case the power goes out. There’s even a good chance your “flashlight” is just an application on your phone at this point. But as we’ve seen many times before from mechanical keyboards to Power Wheels, hardcore niche communities can develop around the most innocuous pieces of hardware; and the lowly flashlight is no different.

Case in point, this 14,000 lumen LED flashlight built by [Bryson Hicks]. Designed around a 100 watt module from Stratus LED, the flashlight uses a number of 3D printed components to make itself at home in a suitably hardcore enclosure: a metal ammo can. With the addition of some modular electronics and a rather slick little control panel, his light is ready to deliver an unreasonable level of brightness anywhere he wishes.

The Stratus LED module includes its own driver, and just needs to be hooked up to a suitably beefy power source to do its thing. [Bryson] went with a 4500 mAh LiPo battery that he says gets him about a one hour runtime at full brightness. For somewhat less intense operation, he’s added a potentiometer which interfaces with the module’s driver board to control the LED output. Considering how fast the light sucks down the juice, adding a small LCD battery charge indicator to the top of the device seems like it was a prudent decision.

To prevent you from cooking anyone’s eyes at close range, the light requires you to first “arm” it by flipping the military style protected switch. Once the switch is in the on position, an illuminated push button is used to actually turn the LED module on and off. You can also snap the toggle switch back into the closed and covered position if you needed to kill the light in a hurry.

This isn’t the first preposterously bright LED flashlight we’ve seen around these parts. There’s something of an arms-race between hackers and makers to develop increasingly bright lights they can carry around, on the off chance they need to illuminate an entire neighborhood.

LEDs Shine Through PCB On This Tiny Word Clock

Everyone seems to love word clocks. Maybe it’s the mystery of a blank surface lighting up to piece together the time in fuzzy format, or maybe it hearkens back to those “find-a-word” puzzles that idled away many an hour. Whatever it is, we see a lot of word clock builds, but there’s something especially about this diminutive PCB word clock that we find irresistible.

Like all fun projects, [sjm4306] found himself going through quite the design process with this one. The basic idea – using a PCB as the mask for the character array – is pretty clever. We’ve always found the laser-cut masks to be wanting, particularly in the characters with so-called counters, those enclosed spaces such as those in a capital A or Q that would be removed by a laser cutter. The character mask PCB [sjm4306] designed uses both the copper and a black solder mask to form the letters, which when lit by the array of SMD LEDs behind it glow a pleasing blue-green color against a dark background. Try as he might, though, the light from adjacent cells bled through, so he printed a stand that incorporates baffles for each LED. The clock looks great and even has some value-added modes, such as a falling characters display a la The Matrix, a Pong-like mode, and something that looks a bit like Tetris. Check out the video below for more details.

We’ve seen word clocks run afoul of the counter problem before, some that solved it by resorting to a stencil font, others that didn’t. We’re impressed by this solution, though, enough so that we hope [sjm4306] makes the PCB files available so we can build one.

Continue reading “LEDs Shine Through PCB On This Tiny Word Clock”

A 3D Printed Blooming Rose For (Next) Valentines Day

Inspiration runs on its own schedule: great ideas don’t always arrive in a timely manner. Such was the case with [Daren Schwenke]’s notion for creating a 3D-printed blooming rose for his valentine, a plan which came about on February 13. Inspired by [Jiří Praus]’s animated wireframe tulip, [Daren] figured he could make a rose from clear printed petals colored by RGB LEDs. 24 hours seemed tight but sufficient, so he diligently set to work, but – after a valiant effort – finally had to extend the schedule. It’s now more than a month later, and tweaks to the design continue, but the result is nothing short of spectacular.

We first saw a discussion of the idea over on Hack Chat, and followed as it evolved into a project on hackaday.io. There, you can read the full details of the trials and tribulations that had to be endured to make this project happen. From a printer that wouldn’t boot, through testing PLA, TPU, and nylon filament, trying a number of different approaches for springs and hinges to operate the petals, and wiring the delicate DotStar LEDs with magnet wire, you can get a really good sense of the amount of experimentation it takes to complete a project like this. If you know anyone who still thinks 3D printing is as easy as clicking a button, send them over to read the logs on this project.

An early try at forming PLA petals

What finally materialized is a terrific combination of common hacker technologies. The petals are printed flat in nylon, then formed over a hot incandescent chandelier bulb. The stem and leaves are also printed, but the side stem has a piece of magnet wire embedded in the print as a capacitive touch sensor; when the leaf is touched, the rose blossom opens or closes. Magnet wire for the LEDs and a connecting rod for the mechanics run through the main stem to the base, where a 9g servo is responsible for controlling the bloom. The whole thing is controlled, naturally, with an Arduino. To move the project along a little more quickly, [Daren] enlisted the help of another Hack Chat denizen, [Morning.Star], who did an amazing job on the software without any access to the actual hardware.

Be sure to check out the video of the rose in action, after the break.

Continue reading “A 3D Printed Blooming Rose For (Next) Valentines Day”

Twelve Channels Of LEDs Give RRRRGGGGBBBB Light

If you’ve ever searched Mouser or Digikey for LEDs parametrically, you won’t find just one red in your LEDs. You won’t find one green. There is quite literally an entire rainbow of colors of LEDs, and this rainbow goes into infrared and ultraviolet. You can search LEDs by frequency, and an RGEB LED is right at your fingertips. The ‘E’ stands for Emerald, and it’s better than a Bayer filter.

[ayjaym] over on Instructables realized anyone could buy a dozen frequencies of high-power LEDs, and the obvious application for this is to turn it into a tunable light source. The Angstrom is twelve LEDs, all different colors, and all controlled by PWM and piped down a single optical fiber. It’s an RRRRGGGGBBBB LED, ideal for microscopy, forensics, colorimetry, and seeing octoreen.

The heart of this device are twelve 3W star LEDs, with the following wavelengths: 390, 410, 440, 460, 500, 520, 560, 580, 590, 630, 660, and 780 nm. That’s deep red to almost ultra violet, and everything inbetween. These are powered by a 5 V, 60 W power supply, and controlled via a Raspberry Pi with 12 PWM channels in a circuit that’s basically just a bunch of MOSFETs. Proper heatsinking is required.

The impressive part of this build is the optics. A 3D printed mount holds and connects optical fibers and sends them into an optical combiner that is basically just a square acrylic rod. This is output to another optical fiber that will shine on just about anything. A webpage running on a Raspberry Pi sets the PWM channels of all the LEDs, and the resulting output shows up at the end of an optical fiber. It’s great if you want to look at something in a specific frequency of light. It also looks really cool, so that’s a bonus.

RGB Word Clock Doesn’t Skimp On The Features

Like most pieces of technology, word clocks seem to be getting better and better every year. As hackers get their hands on better microcontrollers and more capable LED controllers, these builds not only look more polished, but get improved features and functions. Luckily for us, the rise of these advanced modular components means they’re getting easier to build too. For an example of these parallel traits, look no further than VERBIS by [Andrei Erdei].

This colorful word clock is powered by an ESP8266, a 8×8 RGB LED matrix, and a WS2812 RGB LED controller module. [Andrei] used the diminutive ESP-01 which can plug right into the LED controller, and just needs a 3.3 VDC regulator board to complete the very compact electronics package.

To keep the LEDs from interfering with each other, [Andrei] has designed a 3D printed grid which fits over the matrix board. On top of that goes a piece of paper that has the letters printed on it. He mentions that he was able to get good results printing this “stencil” out on an inkjet printer by simply running the same piece of paper through a few times; picking up more black ink each time it went through. Judging by the sharp characters seen in the video after the break, the trick worked well.

With his hardware put together, [Andrei] turned his attention to the software. We really think the project shines here, as his clock not only supports NTP for automatically setting the time over the Internet, but offers a full web interface to control various functions such as the LED colors. You can even change the NTP server and network configuration right from the UI, which is a nice touch compared to just hard coding the values into the code. Even if you don’t use the same hardware, the open source control software is definitely something you should look into if you’re building your own word clock.

We recently covered another easy to build word clock that used an LED matrix and not a whole lot else, but it was quite tiny. This build is a much more reasonable size for a desk, but you’ll probably need to break out the laser cutter if you want to get much bigger.

Continue reading “RGB Word Clock Doesn’t Skimp On The Features”

Tech Imitates Life: Fireflies Make Better Light Bulbs

While we often think we are clever designers, living things often meet or beat the best human designs. It is easy to forget that nature even has living lightbulbs, among them the firefly. Researchers from Penn State decided to compare how fireflies create light and found that they deal with a problem similar to LEDs. The insight may lead to an increase in efficiency for LEDs, which is currently about 50%.

The problem is that some light generated never gets out of the LED (or the firefly’s body). Some light inevitably reflects back into the device. One known mitigation for this is creating a tiny texture pattern on the LED surface which allows more light to escape. These are typically a V-shaped structure etched into the surface. This isn’t news to the firefly, however, which has similar structures on their lanterns as do some other light-generating animals (apparently glowing cockroaches are a thing). However, the organic structures differ from LED textures in an important way.

Continue reading “Tech Imitates Life: Fireflies Make Better Light Bulbs”