Lessons In Disposable Design From A Cheap Blinky Ball

October 30, 2018 by Dan Maloney 45 Comments

Planned obsolescence, as annoying as it is when you’re its victim, still has to be admired. You can’t help but stand in awe of the designer who somehow managed to optimize a product to live one day longer than its warranty period. Seriously, why is it always the next day?

The design of products that are never intended to live long enough to go obsolete must be similarly challenging, and [electronupdate] did a teardown of a cheap LED blinky toy to see what’s involved. You’ve no doubt seen these seizure-triggering silicone balls before, mostly at checkout counters and the like where they’re sold at prices many hundreds of times what it took to make them. This particular device, which seems representative of the species, has two bright LEDs, a small controller chip, a trio of button cells for power, and a springy switch to activate it. All this is mounted to a cheap scrap of phenolic resin PCB, with the controller chip and one of the LEDs covered by a blob of clear epoxy.

This teardown one-ups most others, as [electronupdate] disrobes the chip and points a microscope at the die; the video below shows just how few transistors are employed and proposes a likely circuit. Everything about this ball just oozes cheapness, and it’s likely these things cost essentially nothing to build. Which makes sense for something destined for the landfill within a week or so.

Yes, this annoying blinky-thing is low-end garbage, but there are still design lessons to be learned from it. Anything that’s built for a broad market has to be built to a price point, and understanding those constraints is important to understanding how planned obsolescence works.

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History Of White LEDs

October 29, 2018 by Brian Benchoff 122 Comments

Compared to incandescent lightbulbs, LEDs produce a lot more lumens per watt of input power — they’re more efficient at producing light. Of course, that means that incandescent light bulbs are more efficient at producing heat, and as the days get shorter, and the nights get colder, somewhere, someone who took the leap to LED lighting has a furnace that’s working overtime. And that someone might also wonder how we got here: a world lit by esoteric inorganic semiconductors illuminating phosphors.

The fact that diodes emit light under certain conditions has been known for over 100 years; the first light-emitting diode was discovered at Marconi Labs in 1907 in a cat’s whisker detector, the first kind of diode. This discovery was simply a scientific curiosity until another discovery at Texas Instruments revealed infrared light emissions from a tunnel diode constructed from a gallium arsenide substrate. This infrared LED was then patented by TI, and a project began to manufacture these infrared light emitting diodes.

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Easy Blinking LED Eyes For Halloween

October 28, 2018 by Tom Nardi 16 Comments

There’s not much time left now. If you’re going to put something together to give the youngsters some night terrors in exchange for all that sweet candy, you better do it quick. This late to the game you might not have time to do anything too elaborate, but luckily we’ve come across a few quick Halloween hacks that can get you some pretty cool effects even if it’s only a few hours before the big night.

As a perfect example, these LED “blinking eyes” were created by [Will Moser]. Using nothing more exotic than some bare LEDs, an Arduino, and a cardboard box, these little gadgets can quickly and easily be deployed in your windows or bushes to produce an unsettling effect after the sun goes down. Thanks to the pseudorandom number generator in the Arduino code, the “eyes” even have a bit of variability to them, which helps sell the idea that your Halloween visitors are being watched by proper creatures of the night.

The hardware side of this project is very simple. [Will] takes a container such as a small cardboard box and cuts two holes in it to serve as the eyes. He notes that containers which are white or reflective on the inside work best. You’ll want to get a little artistic here and come up with a few different shaped sets of eyes, which is demonstrated in the video after the break. Inside each box goes a colored LED, wired back to the Arduino.

For the software, [Will] is using a floating analog pin as a source of random noise, and from there comes up with how often each LED will blink on and off, and for how long. Both the hardware and software sides of this project are perfect for beginners, so it might be a good way to get the Little Hackers involved in the festivities this year; if you’re the type of person who enjoys replicating small humans in addition to creeping them out.

LEDs seem to be the hacker’s decoration of choice come Halloween, from wearable LED eyes to remote controlled illuminated pumpkins.

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Custom LED Signage From Household Items

October 27, 2018 by Tom Nardi 6 Comments

We’ll admit it: sometimes we overthink things. We imagine some of you are the same way; there seems to be something in the hacker mentality that drives us to occasionally over-engineer ideas to the point of unrecognizability. There’s nothing inherently wrong with this, but sometimes it does keep us from seeing easier solutions.

For example, the very slick looking personalized LED sign (Google Translate) that [Clovis Fritzen] recently wrote in to share with us. If we were tasked with creating something like this there would certainly have been a 3D printer and likely a CNC involved before all was said and done, and a few days later we’d still be working out the bugs in our OpenSCAD code. But his approach is very different. Fantastically simple and constructed largely from household items, this is a good project to keep the Junior Hackers entertained on a rainy weekend.

The first step of the process is to draw out the characters you want onto a piece of cardboard, and then carefully cut it out. If you’re worried that you’re not particularly artistic, this step will go a bit better if you print out the design and tape the paper over the cardboard to serve as a template. Once you’ve got your design cut out, you glue or tape a piece of standard printer paper over it. This is the face of the display; it just needs to be lit from behind.

If you wanted to make a sign that was just a single color and didn’t have individually addressable elements, then it would be enough to illuminate the whole cutout with a single light source. But where’s the appeal in that? As [Clovis] shows, you can get much better results by constructing a segmented box, with one LED in each cell. By wiring each LED to a pin on an Arduino or other microcontroller, you’ll have control over the color and brightness of each section of the sign.

Of course, if you’re not big on the whole cardboard aesthetic, you could even recreate this design with the aforementioned CNC and 3D printer. [Clovis] shows how the basic concept works, and that it can be scaled pretty easily depending on the kind of materials you have access to.

Ghost Rider Costume Is Smoking Hot

October 26, 2018 by Lewin Day 20 Comments

It’s that spooky time of year once again, with pumpkins and cobwebs as far as the eye can see. This year, [Mikeasaurus] has put together something really special – a Ghost Rider costume with some amazing effects.

The costume starts with the skull mask, which started with a model from Thingiverse. Conveniently, the model was already set up to be 3D printed in separate pieces. [Mike] further modified the design by cutting out the middle to make it wearable. The mask was printed in low resolution and then assembled. [Mike] didn’t worry too much about making things perfect early on, as the final finish involved plenty of sanding and putty to get the surface just right. To complete the spooky look, the skull got a lick of ivory paint and a distressed finish with some diluted black acrylic.

With the visual components complete, [Mike] turned his attention to the effects. Light is courtesy of a series of self-blinking LEDs, fitted inside the mask to give the eye sockets a menacing orange glow. However, the pièce de résistance is the smoke effect, courtesy of a powerful e-cigarette device and an aquarium pump. At 225W, and filled with vegetable glycerine, this combination produces thick clouds of smoke which emanate from the back of the wearer’s jacket and within the skull itself. Truly stunning.

[Mike] reports that the costume is scary enough that he has been banned from answering the door as Ghost Rider. We think it’s bound to be a hit, regardless. For another epic mask build, check out the Borderlands Psycho. Video after the break. Continue reading “Ghost Rider Costume Is Smoking Hot” →

Shedding A Bit Of Light On Some Logic

October 15, 2018 by Jenny List 30 Comments

When it comes to logic technologies, we like to think we’ve seen them all here at Hackaday. But our community never ceases to surprise us with its variety and ingenuity, so it should be a surprise that [Dr Cockroach] has delivered one we’ve not seen before. Light logic doesn’t use the conventional active devices you’d expect such as transistors, tubes, or even relays. Instead, it uses LEDs and CdS cells to make rudimentary switches. So far there is a NAND, a NOR, and a set-reset latch that appears in the video below the break, and it is not inconceivable that much more complex devices could be crafted.

The CdS cell switch is not too far different in operation to a transistor, with the CdS cell forming half of a potential divider as a rough equivalent of a collector-emitter circuit, and the LED feeding its light to the cell and forming a rough equivalent of a base circuit. It would probably not form a very good analog of a transistor and it seems likely that is will not be the fastest of devices, but we applaud the ingenuity in coming up with it.

CdS cells are a component that seems almost to come from another era, redolent of childhood electronic kits from days of yore. It’s no surprise we don’t see them too often, though, they pop up in the occasional automatic sunglasses.

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Trashed TV Gets RGB LED Backlight

October 11, 2018 by Tom Nardi 34 Comments

It might not be obvious unless you’ve taken one apart, but most of the TVs and monitors listed as “LED” are simply LCD panels that use a bank of LEDs to illuminate them from behind. Similarly, what are generally referred to as “LCDs” are LCD panels that use fluorescent tubes for illumination. To get a true LED display with no separate backlight, you need OLED. Confused? Welcome to the world of consumer technology.

With those distinctions in mind, the hack that [Zenodilodon] recently performed on a broken “LED TV” is really rather brilliant. By removing the dead white LED backlights and replacing them with RGB LED strips, he not only got the TV working again, but also imbued it with color changing abilities. Perfect for displaying music visualizations, or kicking your next film night into high gear with a really trippy showing of Seven Samurai.

In the video after the break, [Zenodilodon] starts his RGB transplant by stripping the TV down to its principal parts. The original LEDs were toasted, so they might as well go straight in the bin alongside their driver electronics. But the LCD panel itself was working fine (tested by shining a laser pointer through it to see if there was an image), and the plastic sheets which diffuse the LED backlight were easily salvaged.

With the old LEDs removed, [Zenodilodon] laid out his new strips and soldered them up to the external controller. He was careful to use all white wires, as he was worried colored wires might reflect the white light and be noticeable on the display. After buttoning the TV back up, he went through a few demonstrations to show how the image looked with the white LEDs on, as well as some interesting effects that could be seen when the LEDs are cycling through colors.

The RGB strips don’t light up the display as well as the original backlight did, as there are some obvious dark spots and you can see some horizontal lines where the strips are. But [Zenodilodon] says the effect isn’t too bad in real-life, and considering it was a cheap TV the image quality was probably never that great to begin with.

On the flip side, if you find an LED TV or monitor in the trash with a cracked screen, it might be worth taking it home to salvage its super-bright white LEDs for your lighting projects.

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