Tiny Robots That Grow Taller (And Wider)

October 4, 2019 by Danie Conradie 9 Comments

Sometimes one just needs an extra hand or six around the workbench. Since you’re a hacker that should take the form of a tiny robot swarm that can physically display your sensor data, protect you against a dangerously hot caffeine fix and clean up once you’re done. [Ryo Suzuki] and [Clement Zheng] from the University of Colorado Boulder’s ATLAS Institute developed ShapeBots, small shape-shifting swarm robots that aim to do exactly that and more.

The robots each consist of a cube shaped body with 2 small drive wheels, onto which 1-4 linear actuator modules can attach in various positions. For control the robots’ relative positions are tracked using an overhead camera and is shown performing the tasks mentioned above and more.

To us the actuators are the interesting part, consisting of two spools of tape that can extend and retract like a tape measure. This does does lead us to wonder: why we haven’t seen any hacks using an old tape measure as a linear actuator? While you likely won’t be using it for high force applications, it’s possible to get some impressive long reach from a small from factor. This is exactly what the engineers behind the Lightsail 2 satellite used to deploy it’s massive space sail. Space the two coils some distance apart and you can even achieve full 2-axis motion.

You can also control your swarm using your favourite wifi chip or have them skitter around using vibration or 3D print some linear actuators.

Thanks for the tip [Qes]!

Plasma Globe Reveals Your Next Clue

June 24, 2019 by Sven Gregori 7 Comments

If you like solving puzzles out in the real world, you’ve probably been to an escape room before, or are at least familiar with its concept of getting (voluntarily) locked inside a place and searching for clues that will eventually lead to a key or door lock combination that gets you out again. And while there are plenty of analog options available to implement this, the chances are you will come across more and more electronics-infused puzzles nowadays, especially if it fits the escape room’s theme itself. [Alastair Aitchison] likes to create such puzzles and recently discovered how he can utilize a USB powered plasma globe as a momentary switch in one of his installations.

The concept is pretty straightforward, [Alastair] noticed the plasma globe will draw significantly more current when it’s being touched compared to its idle state, which he measures using an INA219 current shunt connected to an Arduino. As a demo setup in his video, he uses two globes that will trigger a linear actuator when touched at the same time, making it an ideal multiplayer installation. Whether the amount of fingers, their position on the globe, or movement make enough of a reliable difference in the current consumption to implement a more-dimensional switch is unfortunately not clear, but definitely something worth experimenting with.

In case you’re planning to build your own escape room and are going for the Mad Scientist Laboratory theme, you’ll obviously need at least one of those plasma globes sparking in a corner anyway, so this will definitely come in handy — maybe even accompanied by something slightly larger? And for all other themes, you can always resort to an RFID-based solution instead.

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Amplifier Controlled Motorized Display

October 6, 2018 by Tom Nardi 4 Comments

It’s easy to get jaded by gadgets like the Chromecast or Sonos, which let the user control AV equipment remotely from a mobile device or computer. You can pick something to play from your phone and send it off to your speakers via the magic of Wi-Fi. But it’s still nice to have a display to look at for music visualizations and that sort of thing, at least occasionally.

To address this only occasional desire to have a display on your media setup, you could follow in the footsteps of [Steven Elliott] and create a DIY motorized display which only pops up when needed. Inspired by seeing videos of TVs rising out of cabinets and other such trickery, he decided to create his own version using an old computer monitor he had lying around.

The monitor is lifted with a beefy linear actuator, which has been placed inside of a square metal fence post to keep from rotating. It already had a power supply and control board with relays for extending and retracting, so [Steven] just needed to find a convenient way of firing them off.

The answer came from a somewhat unconventional source: his amplifier. [Steven] explains that many amplifiers feature a “Trigger Output”, which uses a standard stereo 3.5mm connector and sends a 12V pulse to connected device. This is generally used to turn on downstream devices when the amplifier switches to the respective input. It’s too short and not nearly powerful enough to close the actuators relays, but it’s easy enough to detect.

[Steven] uses a LeoStick microcontroller to wait for the pulse from the amplifier, and then use that to raise or lower the display depending on the selected input. There’s also a SPST momentary switch which can be used to trigger the actuator manually. Beyond the fact the linear actuator is a bit loud, he says the setup works very well and prevents him from having to start up his projector if he just wants to take a quick glance at what’s playing or program his DVR.

We don’t see many motorized display lifts like this anymore, not since wall mounted LCDs became popular anyway. But it’s still a cool effect, and today made quite a bit easier thanks to the fact that TVs and monitors no longer weigh as much as a small car.

[Thanks to Baldpower for the tip.]

Build Your Next Dancing Robot From Empty Soda Bottles

October 5, 2018 by Richard Baguley 2 Comments

When you think about the materials for your next large dancing robot build, soda bottles might not be the first thing that springs to mind. But they could work, according to TrussFab, a project from a group of students at the Hasso Plattner Instituit. Their system uses empty coke bottles and 3D printed connectors to build large structures, modeled in software that checks their load balance and safety. The team has modeled and built designs up to 5 meters high. Now, the project has taken a step further by adding linear actuators and hinges to the mix so you can create things that move, including a 4-meter high animatronic robot.

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Homebrew Linear Actuators Put The Moves On This Motion Simulator

October 4, 2018 by Dan Maloney 32 Comments

Breaking into the world of auto racing is easy. Step 1: Buy an expensive car. Step 2: Learn how to drive it without crashing. If you’re stuck at step 1, and things aren’t looking great for step 2 either, you might want to consider going with a virtual Porsche or Ferrari and spending your evenings driving virtual laps rather than real ones.

The trouble is, that can get a bit boring after a while, which is what this DIY motion simulator platform is meant to address. In a long series of posts with a load of build details, [pmvcda] goes through what he’s come up with so far on this work in progress. He’s building a Stewart platform, of the type we’ve seen before but on a much grander scale. This one will be large enough to hold a race car cockpit mockup, which explains the welded aluminum frame. We were most interested in the six custom-made linear actuators, though. Aluminum extrusions form the frame holding BLDC motor, and guide the nut of a long ball screw. There are a bunch of 3D-printed parts in the actuators, each of which is anchored to the frame and to the platform by simple universal joints. The actuators are a little on the loud side, but they’re fast and powerful, and they’ve got a great industrial look.

If car racing is not your thing and you’d rather build a full-motion flight simulator, here’s one that also uses DIY actuators.

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Evolving The 3D Printed Linear Actuator

June 22, 2018 by Roger Cheng 10 Comments

Our open source community invites anyone with an idea to build upon the works of those who came before. Many of us have encountered a need to control linear motion and adapted an inexpensive hobby servo for the task. [Michael Graham] evaluated existing designs and believed he has ideas to advance the state of the art. Our Hackaday Prize judges agreed, placing his 3D Printed Servo Linear Actuator as one of twenty winners of our Robotics Module Challenge.

[Michael]’s actuator follows in the footstep of other designs based on a rack-and-pinion gear such as this one featured on these pages, but he approached the design problem from the perspective of a mechanical engineer. The design incorporated several compliant features to be tolerant of variances between 3D printers (and slicer, and filament, etc.) Improving the odds of a successful print and therefore successful projects. Beginners learning to design for 3D printing (and even some veterans) would find his design tips document well worth the few minutes of reading time.

Another useful feature of his actuator design is the 20mm x 20mm screw mounting system. Visible on either end of the output slider, it allows mixing and matching from a set of accessories to be bolted on this actuator. He is already off and running down this path and is facing the challenge of having too many things to share while keeping them all organized and usable by everyone.

The flexible construction system allows him to realize different ideas within the modular system. He brought one item (a variant of his Mug-O-Matic) to the Hackaday + Tindie Meetup at Bay Area Maker Faire, and we’re sure there will be more. And given the thoughtful design and extensive documentation of his project, we expect to see his linear servos adopted by others and appear in other contexts as well.

This isn’t the only linear actuator we’ve come across. It isn’t even the only winning linear actuator of our Robotics Module Challenge, but the other one is focused on meeting different constraints like compactness. They are different tools for different needs – and all worthy additions to our toolbox of mechanical solutions.

Dissecting The Elusive Wax Motor

June 18, 2018 by Tom Nardi 34 Comments

We’d wager most readers aren’t intimately acquainted with wax motors. In fact, a good deal of you have probably never heard of them, let alone used one in a project. Which isn’t exactly surprising, as they’re very niche and rarely used outside of HVAC systems and some appliances. But they’re fascinating devices, and once you’ve seen how they work, you might just figure out an application for one.

[AvE] recently did a complete teardown on a typical wax motor, going as far as cutting the thing in half to show the inner workings. Now we’ve seen some readers commenting that everyone’s favorite foul-mouthed destroyer of consumer goods has lost his edge, that his newer videos are more about goofing off than anything. Well we can’t necessarily defend his signature linguistic repertoire, but we can confidently say this video does an excellent job of explaining these little-known gadgets.

The short version is that a wax motor, which is really a linear actuator, operates on the principle that wax expands when it melts. If a solid block of wax is placed in a cylinder, it can push on a piston during the phase change from solid to liquid. As the liquid wax resists compression, the wax motor has an exceptionally high output force for such a small device. The downside is, the stroke length is usually rather short: for the one [AvE] demonstrates, it’s on the order of 2 mm.

By turning heat directly into mechanical energy, wax motors are often used to open valves and vents when they’ve reached a specific temperature. The common automotive engine thermostat is a classic example of a wax motor, and they’re commonly found inside of dishwashers as a way to open the soap dispenser at the proper time during the cycle.

This actually isn’t the first time we’ve featured an in-depth look at wax motors, but [AvE] actually cutting this one in half combined with the fact that the video doesn’t look like it was filmed on a 1980’s camera makes it worth revisiting the subject. Who is going to build a wax motor power device for the Power Harvesting Challenge in the 2018 Hackaday Prize?

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