How-To: Etch A Single Sided PCB

Making a PCB is very simple; it does not consume a lot of time and the results look professional. After reading this How-To and watching the step by step video, you will be able to make your own PCB in your workshop using just a few inexpensive materials.

Many people use protoboard and point-to-point wire everything, but needing multiple copies of the same circuit is the reason that forces many away from using protoboard. After making your first circuit board, you might not point-to-point wire anything again!

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Home Made PCB Drill Press


[yellowduck] took some fantastic initiative with this home made PCB drill press. Many people have a rotary tool already. Just add some scrap wood and four hinges. The drill press isn’t perfect; it pivots a little as it lowers. This shouldn’t be a problem for drilling printed circuit boards though. The PCB should be thin enough for the pivot to have little effect. After some test runs, he added a lamp for better lighting and intends to add a return spring and foot switch. It’s definitely a better solution than drilling multiple holes with a hand drill.

New Sparkfun Designs


Sparkfun has recently released a bevy of new boards and other devices, with some very intriguing new builds among them.

The first board that caught our attention is the Wee. It is a compact Arduino compatible controller that features a small size, low voltage, and many other minimalist attributes. It is built around an ATMega 168V and uses all SMD parts.

For even tinier fun, check out the LilyPad LED. It is a LED designed to be incorporated into clothing, featuring large holes for threading, a thin and extremely small PCB and a very bright 250mcd light. It is also washable, meaning that one or many can permanently be incorporated into clothing without fear of losing them. You can see these in the turn signal jacket we covered earlier.

The last one we’ll discuss is the LiPoly Charger, a USB lithium ion battery charger. Based on the Max 1555 IC, the LiPoly can use USB bus power or a 2.1mm center positive wallwart power(it uses the more high-powered wall-wart if both are connected). It can’t charge NiMH batteries, but it is still compact, efficient, and very useful.

Reusing PCB Components


If you’re anything like us, you have a closet full of old electronics, some broken, some obsolete. You can stop using those as paperweights with the help of this guide that shows you how to recycle and reuse PCB components.

The first step of the process is finding electronics you don’t mind taking apart. Next place the PCB you’ll be stripping in a vice, with the components facing away from you and the solder side facing towards you. Grip the component you want with a pair of pliers, and apply a hot soldering iron to the solder that is holding the component. The solder will melt and allow you to safely and cleanly remove the component.

This process can be applied to virtually any component on an PCB, and the author of the guide, [Patented], got a lot of components this way, including resistors, capacitors, switches, audio jacks, and much more. Don’t forget to toss any free-floating metal or plastic parts in the recycle bin when you’re done. You can feel good about the fact that nothing was wasted, you found parts for your next project, and you cleared out some space.

RGB Etched Box

[youtube=http://www.youtube.com/watch?v=KG4PWZyR4Sk&hl=en]
[Dine909] brings us this simple glowing box made out of five etched PCBs. The PCBs control RGB LEDs inside the box, which is also filled with clear glass beads. The four walls are connected to a base controller board that has a Cypress PSoC chip for color mixing. There’s no writeup, and even though it looks a lot like the Lament Configuration, it should be a lot easier to build; any transportation to other dimensions it provides will be strictly figurative.

[via ladyada]

Name That Ware


Guessing games are fun, especially when unnamed hardware and prizes are involved. [bunnie] holds a Name that Ware contest on his blog once a month; he posts an image of hardware components like the PCB above (which is May’s mystery ware) and asks visitors to try to guess the machine it came from or at least its function. Aside from the prizes he gives out, winners get the most coveted of all rewards: bragging rights. He’s been running the monthly contest for quite some time and it’s not always PCBs; past wares have included this micron thickness guage (internal) and an xray of a crystal oscillator.