While we hope you enjoyed our How-To: Etch a printed circuit board, toner transfer certainly isn’t the only way to get the job done. [Garrett] from macetech has recently been playing around with using an Epilog laser to etch PCBs. He started by applying a thin even coat of flat black spray paint to the copper board. The laser is used to remove paint in areas that you want the copper removed. Once that’s done, you proceed with etching as usual. He eventually removed the paint mask using acetone. The result has very fine, sharp traces, but most people that have tried this agree that using spray paint is less than ideal.
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StickDuino, USB Stick Arduino Clone
The Arduino hardware clones keep rolling in. This weeks entry into the modern dev board’s roster is the StickDuino. The board is designed to be fully hardware compatible and plugs directly into your USB port. The StickDuino uses all SMD components. The creators know that this can make assembly more difficult so they’ve space the components out, opted for larger pads, and collected some links to SMD tutorials. The board feature two more analog inputs than the Diecimila and it has a jumper so you can switch it to 3.3V. All around it looks like a great product; frankly we love anything with full board layouts.
How-To: Etch A Single Sided PCB
Making a PCB is very simple; it does not consume a lot of time and the results look professional. After reading this How-To and watching the step by step video, you will be able to make your own PCB in your workshop using just a few inexpensive materials.
Many people use protoboard and point-to-point wire everything, but needing multiple copies of the same circuit is the reason that forces many away from using protoboard. After making your first circuit board, you might not point-to-point wire anything again!
Home Made PCB Drill Press
[yellowduck] took some fantastic initiative with this home made PCB drill press. Many people have a rotary tool already. Just add some scrap wood and four hinges. The drill press isn’t perfect; it pivots a little as it lowers. This shouldn’t be a problem for drilling printed circuit boards though. The PCB should be thin enough for the pivot to have little effect. After some test runs, he added a lamp for better lighting and intends to add a return spring and foot switch. It’s definitely a better solution than drilling multiple holes with a hand drill.
New Sparkfun Designs
Sparkfun has recently released a bevy of new boards and other devices, with some very intriguing new builds among them.
The first board that caught our attention is the Wee. It is a compact Arduino compatible controller that features a small size, low voltage, and many other minimalist attributes. It is built around an ATMega 168V and uses all SMD parts.
For even tinier fun, check out the LilyPad LED. It is a LED designed to be incorporated into clothing, featuring large holes for threading, a thin and extremely small PCB and a very bright 250mcd light. It is also washable, meaning that one or many can permanently be incorporated into clothing without fear of losing them. You can see these in the turn signal jacket we covered earlier.
The last one we’ll discuss is the LiPoly Charger, a USB lithium ion battery charger. Based on the Max 1555 IC, the LiPoly can use USB bus power or a 2.1mm center positive wallwart power(it uses the more high-powered wall-wart if both are connected). It can’t charge NiMH batteries, but it is still compact, efficient, and very useful.
Laser Exposing PCB Resist
[andre] sent in his first attempt at using a HD-DVD laser diode to expose photosensitive resist to create PC boards. We’ve been meaning to give this a shot with the ol’ Epilog laser cutter. For the test, he coated the board with some resist and hand exposed it with the laser. Finally, he etched it with some sodium hydroxide.
Reusing PCB Components
If you’re anything like us, you have a closet full of old electronics, some broken, some obsolete. You can stop using those as paperweights with the help of this guide that shows you how to recycle and reuse PCB components.
The first step of the process is finding electronics you don’t mind taking apart. Next place the PCB you’ll be stripping in a vice, with the components facing away from you and the solder side facing towards you. Grip the component you want with a pair of pliers, and apply a hot soldering iron to the solder that is holding the component. The solder will melt and allow you to safely and cleanly remove the component.
This process can be applied to virtually any component on an PCB, and the author of the guide, [Patented], got a lot of components this way, including resistors, capacitors, switches, audio jacks, and much more. Don’t forget to toss any free-floating metal or plastic parts in the recycle bin when you’re done. You can feel good about the fact that nothing was wasted, you found parts for your next project, and you cleared out some space.
