3D Printering: Today’s Resins Can Meet Your Needs

June 13, 2022 by Donald Papp 27 Comments

Filament-based 3D printers spent a long time at the developmental forefront for hobbyists, but resin-based printers have absolutely done a lot of catching up, and so have the resins they use. It used to be broadly true that resin prints looked great but were brittle, but that’s really not the case anymore.

A bigger variety of resins and properties are available to hobbyists than ever before, so if that’s what’s been keeping you away, it’s maybe time for another look. There are tough resins, there are stiff resins, there are heat-resistant resins, and more. Some make casting easy, and some are even flexible. If your part or application needs a particular property, there is probably a resin for it out there.

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New Resin Printing Method Creates Objects In Seconds

June 1, 2022 by Bryan Cockfield 20 Comments

For anyone looking to buy a 3D printer at home, the first major decision that needs to be made is whether to get a resin printer or a filament printer. Resin has the benefits of finer detail, but filament printers are typically able to produce stronger prints. Within those two main camps are various different types and sizes to choose from, but thanks to some researchers at Switzerland’s École polytechnique fédérale de Lausanne (EPFL) there’s a new type of resin printer on the horizon that can produce prints nearly instantaneously.

The method works similarly to existing resin printers by shining a specific light pattern on the resin in order to harden it. The main difference is that the resin is initially placed in a cylinder and spun at a high speed, and the light is shined on the resin at different angles with very precise intensities and timings in order to harden the resin in specific areas. This high-speed method allows the printer to produce prints in record-breaking time. The only current downside, besides the high price for the prototype printer, is that it’s currently limited to small prints.

With the ability to scale in the future and the trend of most new technologies to come down in price after they have been on the market for some amount of time, it would be groundbreaking to be able to produce prints with this type of speed if printers like these can be scalable. Especially if they end up matching the size and scale of homemade printers like this resin printer.

Thanks to [suicidal.banana] for the tip!

Digital To Analog In The Darkroom

April 27, 2022 by Bryan Cockfield 7 Comments

As the world becomes more and more digital, there are still a few holdouts from the analog world we’ve left behind. Vinyl records are making quite the comeback, and film photography is still hanging on as well. While records and a turntable have a low barrier for entry, photography is a little more involved, especially when developing the film. But with the right kind of equipment you can bridge the gap from digital to analog with a darkroom setup that takes digital photographs and converts them to analog prints.

The project’s creator, [Muth], has been working on this project since he found a 4K monochrome display. These displays are often used in resin 3D printers, but he thought he could put them to use developing photographs. This is much different from traditional darkroom methods, though. The monochrome display is put into contact with photo-sensitive paper, and then exposed to light. Black pixels will block the light while white pixels allow it through, creating a digital-to-analog negative of sorts. With some calibration done to know exactly how long to expose each “pixel” of the paper, the device can create black-and-white analog images from a digital photograph.

[Muth] notes that this method isn’t quite as good as professional print, but we wouldn’t expect it to be. It creates excellent black-and-white prints with a unique method that we think generates striking results. The 4K displays needed to reproduce this method aren’t too hard to find, either, so it’s fairly accessible to those willing to build a small darkroom to experiment. For those willing to go further, take a look at some other darkroom builds we’ve seen in the past.

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Omnibot Shows Off Over A Decade Of CNC Prowess

April 23, 2022 by Ryan Flowers 17 Comments

At first glance, you might think the Omnibot v3 wasn’t anything more than a basic 3D printed robotics platform, but you’d be wrong on both counts. There’s actually no 3D printed parts on the build, and while you could describe the platform as simplistic, calling it basic certainly doesn’t do the clever design justice. In the video after the break, creator [Michal] takes us through the process of designing and building this high quality bot.

The build starts with huge amounts of time and effort in a CAD program designing the Omnibot v3 with its four wheel steering and ability to do fancy things like spin in place. With the CAD and 3D renders out of the way, the process of transforming the digital into the physical began with a CNC router.

Rather than routing the individual components out of a suitable material, [Michal] cut forms. Those forms were made only for the creation of silicone molds. Those silicon molds where then used to pour the actual parts with polyurethane resin. It is these resin parts that make up the actual Omnibot v3, which is manually demonstrated at the end of the video.

All in all, it’s a neat project with a neat process. If we were to stop here, things would be mostly complete and you’d click on to the next great Hackaday article. But there’s more to be had here. You see, [Michal] is also fellow behind the Guerrilla guide to CNC and resin casting. In his own words: “CNC machining and resin casting are an underappreciated method for producing engineering-grade parts, but the process is fast, predictable, and garage-friendly.” After seeing the results, we can’t help but to agree.

By the way, before anybody in the comments can yell “DUPE!”, we already know. You see, we featured the Guerrilla guide to CNC and resin casting once before, almost exactly 11.5 years ago! It’s been updated since then, and appears to be an absolute gold mine of information for anybody wanting to walk in [Michal]’s shoes.

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Layer Line Removal Putty Reviewed

March 16, 2022 by Al Williams 8 Comments

[Teaching Tech] is not alone in hating layer lines in 3D prints and also hates sanding. He recently tried Incredafill putty, a UV-curable putty that you can use to cover up lines in prints. Once covered and cured, you sand the putty smooth. You can see what he thought of the product in the video below.

As many people suggested in the video comments, you can pull the same trick with UV resin thickened with some other substance. We’ve even covered using diluted resin to get a similar effect. The putty has more of the appearance of hair cream or some kind of ointment, so it was easy to spread around with a gloved finger. A brush also worked. UV curing was done by a small flashlight or the handy sun. However, you’ll see later that he used a UV curing station and that works well if you have one.

Of course, even after applying the putty, you still have to sand. We are assuming the sanding is easier than trying to sand the actual layer lines smooth. On the other hand, the resin dust is probably pretty toxic, so there is a trade-off involved.

The results did look good. Of course, since there was still sanding involved, how good it looks will depend on your sanding tools, your technique, and — perhaps most importantly — your patience. Sanding can do a lot for 3D prints. We might not trust it completely with resin dust, but you could get rid of at least some of the dust with a downdraft table.

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3D Printed Climbing Holds, Now With Texture

February 26, 2022 by Bryan Cockfield 4 Comments

Technology enables all kinds of possibilities to mold our environments in the way we best see fit. Plenty of ski resorts use snowmaking to extend their seasons, there are wave pools for surfing hundreds of miles away from oceans, and if you don’t live near any mountains you can build your own climbing wall as well. For the latter, many have turned to 3D printers to create more rock-like climbing grips but plastic doesn’t tend to behave the same as rock unless you do what [Giles Barton-Owen] did and incorporate salt into the prints.

For small manufacturers, typically the way that the rock texture is mimicked is by somehow incorporating sand, permanently, into the grip itself. This works well enough but is often too rough on climbers’ hands or otherwise doesn’t faithfully replicate a rock climbing experience. For these grips, instead of including sand, salt crystals of a particular size were added to a resin that was formed over the 3D printed grip. Once the resin cures substantially, the water-soluble salt can be washed away leaving a perfect texture to grab onto with chalked hands.

While this might not be a scalable method for large-scale climbing grip manufacturers, [Giles] hopes this method will help smaller operations or even DIY climbers to build more realistic grips without having to break the bank. In fact, he has already found some success at his local climbing gym using these grips. The method may be more difficult to scale for larger manufacturers but for anyone who wants to try it out themselves, all that’s needed for this build is a 3D printer, salt, and time.

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Epoxy Resin Night Light Is An Amazing Ocean-Themed Build

February 12, 2022 by Lewin Day 17 Comments

We’ve all seen those “river” tables where a lovely old piece of tree is filled with some blue resin to create a water-like aesthetic. This project from [smartyleowl] takes that basic idea, but pushes it further, and the result is a beautiful build that is as much a diorama as it is a simple lamp.

First up, an appropriate rough piece of unprepared wood is chosen to create a cliff for the underwater scene. Speckles of UV-reactive blue powder are scattered on to the wood and some little plastic coral and marine plants are stuck down as well. A mold is then constructed around the wood using acrylic. Small whale and diver figurines are dangled in place, and blue resin poured in to complete the underwater scene. Once the resin has hardened, it’s polished to a clear sheen and its edges are nicely beveled. It’s then placed on a illuminated base which lights the scene from below, giving it a somewhat ethereal underwater quality.

It’s not a complicated project by any means, but it’s a great example of the beautiful things one can create with the creative application of colored resin. Producing a lamp that looks this good obviously takes some skill, of course – getting a bubble-free resin pour and a nice shiny finish on the wood isn’t easy. However, there’s no reason you can’t start learning today! Video after the break.

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