Motorizing An IKEA SKARSTA Table

January 23, 2019 by Tom Nardi 38 Comments

We’ve been told that standing at a desk is good for you, but unless you’re some kind of highly advanced automaton you’re going to have to sit down eventually no matter what all those lifestyle magazines say. That’s where desks like the IKEA SKARSTA come in; they use a crank on the front to raise and lower the desk to whatever height your rapidly aging corporeal form is still capable of maintaining. All the health benefits of a standing desk, without that stinging sense of defeat when you later discover you hate it.

But who wants to turn a crank with their hand in 2019? Certainly not [iLLiac4], who’s spent the last few months working in conjunction with [Martin Mihálek] to add some very impressive features to IKEA’s adjustable table. Replacing the hand crank with a motorized system which can do the raising and lifting was only part of it, the project also includes a slick control panel with a digital display that shows the current table height and even allows the user to set and recall specific positions. The project is still in active development and has a few kinks to work out, but it looks exceptionally promising if you’re looking to get a very capable adjustable desk without breaking the bank.

The heart of the project is a 3D printable device which uses a low-RPM DC gear motor to turn the hex shaft where the crank would normally go. A rotary encoder is linked to the shaft of the motor by way of printed GT2 pulleys and a short length of belt, which gives the system positional information and avoids the complexity of adding limit switches to the table itself.

For controlling the motor the user is given the option between using relays or an H-Bridge PWM driver board, but in either event an Arduino Nano will be running the show. In addition to controlling the motor and reading the output of the rotary encoder, the Arduino also handles the front panel controls. This consists of a TM1637 four digit LED display originally intended for clocks, as well as six momentary contact tactile switches complete with 3D printed caps. The front panel’s simple user interface not only allows for setting and recalling three preset desk heights, but can even be used to perform the calibration routine without having to go in and hack the source code to change minimum and maximum positions.

We’ve seen all manner of hacks and modifications dealing with IKEA products, from a shelving unit converted into a vivarium to a table doing double duty as a cheap plate reverb. Whether you’re looking for meatballs or some hacking inspiration, IKEA seems to be the place to go.

Every Computer Deserves A Rotary Encoder

December 13, 2018 by Tom Nardi 26 Comments

In the era of touch screens and capacitive buttons, we’d be lying if we said we didn’t have the occasional pang of nostalgia for the good old days when interfacing with devices had a bit more heft to it. The physical clunk and snap of switches never seems to get old, and while you can always pick up a mechanical keyboard for your computer if you want to hear that beautiful staccato sound while firing off your angry Tweets, there’s a definite dearth of mechanical interface devices otherwise.

[Jeremy Cook] decided to take matters into his own hands (literally and figuratively) by designing his own multipurpose USB rotary input device. It’s not a replacement for the mouse or keyboard, but a third pillar of the desktop which offers a unique way of controlling software. It’s naturally suited to controlling things like volume or any other variable which would benefit from some fine tuning, but as demonstrated in the video after the break even has some gaming applications. No doubt the good readers of Hackaday could think of even more potential applications for a gadget like this.

The device is built around the diminutive Arduino-compatible PICO board by MellBell, which features a ATmega32u4 and native USB. This allowed him to very rapidly spin up a USB Human Interface Device (HID) with minimal headaches, all he had to do was hang his buttons and rotary encoder on the PICO’s digital pins. To that end, he [Jeremy] used the fantastic I2C rotary encoder designed by [fattore.saimon], which readers may remember as a finalist in the Open Hardware Design Challenge phase of the 2018 Hackaday Prize. He also added a NeoPixel ring around the encoder to use for some visual feedback and because, well, it just looks cool.

Since all of the core components are digital, there’s not a whole lot required in the way of wiring or passive components. This let [Jeremy] put the whole thing together on a piece of perfboard, freeing him up to spend time designing the 3D printed enclosure complete with translucent lid so he can see the NeoPixel blinkenlights. He got the tolerances tight enough that the whole device can be neatly press-fit together, and even thought to add holes in the bottom of the case so he could push the perfboard back out if he needed to down the line.

[Jeremy] spends a good chunk of the video going over the software setup and development of the firmware, and details some of the nuances he had to wrap his head around when working with the I2C encoder. He also explains the math involved in getting his encoder to emulate a mouse cursor moving in a circle, which he thinks could be useful when emulating games that originally used an encoder such as Tempest or Pong.

We’ve seen similar USB “knobs” in the past for controlling volume, but the additional inputs that [Jeremy] built into his version definitely makes it a bit more practical. Of course we’re suckers for interesting USB input devices to begin with.

Continue reading “Every Computer Deserves A Rotary Encoder” →

Using Motors As Encoders

September 13, 2018 by Brian Benchoff 8 Comments

If you have a brushless motor, you have some magnets, a bunch of coils arranged in a circle, and theoretically, all the parts you need to build a rotary encoder. A lot of people have used brushless or stepper motors as rotary encoders, but they all seem to do it by using the motor as a generator and looking at the phases and voltages. For their Hackaday Prize project, [besenyeim] is doing it differently: they’re using motors as coupled inductors, and it looks like this is a viable way to turn a motor into an encoder.

The experimental setup for this project is a Blue Pill microcontroller based on the STM32F103. This, combined with a set of half-bridges used to drive the motor, are really the only thing needed to both spin the motor and detect where the motor is. The circuit works by using six digital outputs to drive the high and low sided of the half-bridges, and three analog inputs used as feedback. The resulting waveform graph looks like three weird stairsteps that are out of phase with each other, and with the right processing, that’s enough to detect the position of the motor.

Right now, the project is aiming to send a command over serial to a microcontroller and have the motor spin to a specific position. No, it’s not a completely closed-loop control scheme for turning a motor, but it’s actually not that bad. Future work is going to turn these motors into haptic feedback controllers, although we’re sure there are a few Raspberry Pi robots out there that would love odometry in the motor. You can check out a video of this setup in action below.

Continue reading “Using Motors As Encoders” →

GTA: San Andreas Radio Earns Six-Star Wanted Level

July 25, 2018 by Kristina Panos 14 Comments

[Raphaël Yancey] wanted to be able to jam to Bounce FM and Radio:X all the time, without having to steal a car or a street sweeper in San Andreas. As people who like to put on the sad piano building music from The Sims and write Hackaday posts, we can totally relate.

But this isn’t just another one of those jam-a-Pi-into-a-vintage-radio-and-call-it-a-sandwich projects (not that there’s anything wrong with those). This thing acts like a real radio. All the stations play continuously whether you’re tuned in or not, and they bleed into each other as you go up and down the dial.

After much trial and error, [Raphaël] found a Python mixer that would work, but it was no longer maintained. He forked it, squashed a bug or two, and wrote a module for KY040 rotary encoders to make them play nice with the Pi. The snake charming doesn’t stop there: the rock star of this project is [Raphaël]’s virtual radio software, which handles the audio blending as he tunes between stations. A step-by-step tutorial is coming soon, so watch [Raphaël]’s site for updates. Tune past the break to give it a listen.

Adventures in Raspi radio-ing don’t have to be one-way. Here’s how you can turn one into an AM/FM+ transmitter using a DVB-T dongle and SDR.

Continue reading “GTA: San Andreas Radio Earns Six-Star Wanted Level” →

Stepper Motor? Encoder? It’s Both!

July 15, 2018 by Al Williams 22 Comments

We always think it is interesting that a regular DC motor and a generator are about the same thing. Sure, each is optimized for its purpose, but inefficiencies aside, you can use electricity to rotate a shaft or use a rotating shaft to generate electricity. [Andriyf1] has a slightly different trick. He shows how to use a stepper motor as an encoder. You can see a video of the setup below.

It makes sense. If the coils in the stepper can move the shaft, then moving the shaft should induce a current in the coils. He does note that at slow speeds you can miss pulses, however. Again, the device isn’t really optimized for this type of operation.

The circuit uses an opamp-based differential amplifier to read the pulses from the coil. Two opamps on two coils produce a quadrature signal just like a normal encoder. When the shaft turns in one direction, one pulse will lead the other. In the other direction, the lead pulse will be reversed.

There’s code to let an Arduino read the pulses. And here’s plenty of code that will read quadrature on an Arduino or other processors. We’ve seen similar hacks done with hard drive motors which are quite similar, by the way.

Continue reading “Stepper Motor? Encoder? It’s Both!” →

Rotary Encoders Become I2C Devices

April 15, 2018 by Brian Benchoff 42 Comments

Rotary encoders are the bee’s knees. Not only do you get absolute positioning, you can also use a rotary encoder (with a fancy tact button underneath) for an easy UI for any electronics project. There’s a problem with rotary encoders, though: it’s going to use Gray code or something weird, and getting a rotary encoder to work with your code isn’t as easy as a simple button.

For his Hackaday Prize project, [fattore.saimon] has come up with the solution for using multiple rotary encoders in any project. It’s a board that turns a rotary encoder into an I2C device. Now, instead of counting rising and falling edges, adding a rotary encoder to a project is as easy as connecting four wires.

The project is built around the PIC16F18344, a small but surprisingly capable microcontroller that reads a rotary encoder and spits data out as an I2C slave device. Also on board are a few pins for an RGB LED, general purpose pins, the ability to set all seven bits of the I2C address (who wants 127 rotary encoders?), and castellated holes for connecting several boards together.

This project is an update of [fattore]’s earlier I2C Encoder, and there are a lot of improvements in the current version. It’s slightly smaller, has better connectors, and uses a more powerful microcontroller. That’s just what you need if you want a ton of rotary encoders for all those cool interactive projects.

Dumb Down Your Xiaomi Smart Lamp With A Custom Firmware

March 29, 2018 by Sven Gregori 42 Comments

Undoubtedly, the ESP8266’s biggest selling point is its WiFi capability for a ridiculously low price. Paranoid folks probably await the day its closed-source firmware bits will turn against humanity in a giant botnet, but until then, hobbyists and commercial vendors alike will proceed putting them in their IoT projects and devices. One of those devices is the Yeelight desk lamp that lets you set its color temperature and brightness via mobile app.

[fvollmer] acquired such a lamp, and while he appreciated its design and general concept, he wasn’t happy that it communicates with external servers. So he did the only reasonable thing and wrote his own firmware that resembles the original functionality, but leaves out the WiFi part. After all, the ESP8266 has still a lot to offer in its core essence: a full-blown 32-bit microcontroller with support for the most common, hobbyist-friendly SDKs.

The lamp’s color temperature and brightness are set with a rotary encoder / push button combo switch, and the LEDs themselves are controlled via PWM. All things considered, it’s a rather straightforward endeavour, for which [fvollmer] chose the standalone C SDK. And in the end, it’s not like he’s unreasonably cautious to keep some control over his household items.