table saw

35 Articles

Tricked Out Miter Fence Has All The Features

February 22, 2025 by 3 Comments

“World’s best” is a mighty ambitious claim, regardless of what you’ve built. But from the look of [Marius Hornberger]’s tricked-out miter fence, it seems like a pretty reasonable claim.

For those who have experienced the torture of using the standard miter fence that comes with machine tools like a table saw, band saw, or belt sander, any change is likely to make a big difference in accuracy. Miter fences are intended to position a workpiece at a precise angle relative to the plane of the cutting tool, with particular attention paid to the 90° and 45° settings, which are critical to creating square and true joints.

[Marius] started his build with a runner for the T-slot in his machine tools, slightly undersized for the width of the slot but with adjustment screws that expand plastic washers to take up the slack. An aluminum plate equipped with a 3D printed sector gear is attached to the runner, and a large knob with a small pinion mates to it. The knob has 120 precisely positioned slots in its underside, which thanks to a spring-loaded detent provide positive stops every 0.5°. A vernier scale also allows fine adjustment between positive stops, giving a final resolution of 0.1°.

Aside from the deliciously clicky goodness of the angle adjustment, [Marius] included a lot of thoughtful touches. We particularly like the cam-action lock for the angle setting, which prevents knocking your fine angle adjustment out of whack. We’re also intrigued by the slide lock, which firmly grips the T-slot and keeps the fence fixed in one place on the machine. As for the accuracy of the tool, guest meteorologist and machining stalwart [Stefan Gotteswinter] gave it a thumbs-up.

[Marius] is a veteran tool tweaker, and we’ve featured some of his projects before. We bet this fence will see some use on his much-modified drill press, and many of the parts for this build were made on his homemade CNC router.

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Man using a table saw with a VR headset on

Chop, Chop, Chop: Trying Out VR For Woodworking

February 15, 2025 by 23 Comments

Virtual Reality in woodworking sounds like a recipe for disaster—or at least a few missing fingers. But [The Swedish Maker] decided to put this concept to the test, diving into a full woodworking project while wearing a Meta Quest 3. You can check out the full experiment here, but let’s break down the highs, lows, and slightly terrifying moments of this unconventional build.

The plan: complete a full furniture build while using the VR headset for everything—from sketching ideas to cutting plywood. The Meta Quest 3’s passthrough mode provided a semi-transparent AR view, allowing [The Swedish Maker] to see real-world tools while overlaying digital plans. Sounds futuristic, right? Well, the reality was more like a VR fever dream. Depth perception was off, measuring was a struggle, and working through a screen-delayed headset was nauseating at best. Yet, despite the warped visuals, the experiment uncovered some surprising advantages—like the ability to overlay PDFs in real-time without constantly running back to a computer.

So is VR useful to the future of woodworking? If you’re a woodworking novice, you might steer clear from VR and read up on the basics first. For the more seasoned: maybe, when headsets evolve beyond their current limitations. For now, it’s a hilarious, slightly terrifying experiment that might just inspire the next wave of augmented reality workshops. If you’re more into electronics, we did cover the possibilities with AR some time ago. We’re curious to know your thoughts on this development in the comments!

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Tech In Plain Sight: Table Saw Safety

December 17, 2024 by 76 Comments

If you ask around a wood shop, most people will agree that the table saw is the most dangerous tool around. There’s ample evidence that this is true. In 2015, over 30,000 ER visits happened because of table saws. However, it isn’t clear how many of those are from blade contact and how many are from other problems like kickback.

We’ve seen a hand contact a blade in a high school shop class, and the results are not pretty. We’ve heard of some people getting off lucky with stitches, reconstructive surgery, and lifelong pain. They are the lucky ones. Many people lose fingers, hands, or have permanent disfiguration and loss of function. Surgeons say that the speed and vigor of the blade means that some of the tissue around the cut vanishes, making reconstruction very difficult.

Modern Tech

These days, there are systems that can help prevent or mitigate these kinds of accidents. The most common in the United States is the patented SawStop system, which is proprietary — that is, to get it, you have to buy a saw from SawStop.

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Homemade SawStop Attachment Is Just About As Sketchy As It Sounds

August 2, 2022 by 56 Comments

TL;DR — when [Colin Furze] is your “safety inspector,” you really should be reconsidering your project goals.

Most of us have probably by now seen the SawStop brand of self-stopping table saw, which detects when something meatier than wood has the bad taste to touch the spinning blade, more or less instantly stopping it and preventing sudden traumatic amputations. It’s an outstanding idea, and we’d love to see the technology built into all table saws. But alas, SawStop saws are priced out of reach for many woodworkers, which left [Ruth Amos] to roll her own DIY version of the system.

It should be stated right off the bat that none of what [Ruth] does here is a good idea, and that everything shown is really just a proof of concept. The basis for her build was a somewhat flimsy-looking contractor-style saw, to which [Ruth] attached an Arduino set up to detect when something conductive touches the blade. She shares no particulars on the sensing method, but our guess is capacitive coupling. She then sets about experimenting with a series of above-table gizmos to arrest the blade, with limited success, plus all the attachments would make the saw essentially useless. But working above the table does make sense in the prototyping phase, and allowed her to figure out what wouldn’t work.

In the end, it was an electromagnetic clutch from an electric lawnmower that seemed to do the trick, albeit at the expense of heavy mods to the saw and a considerable increase in the system’s angular momentum. Nonetheless, the blade stops pretty close to instantly in the old hot dog test. It doesn’t drop the blade below the table, of course, and the hot dog is a little worse for the wear, but it’s still pretty impressive.

We’ve discussed SawStop’s technology before and why it isn’t perhaps as widely available as it should be, if you’re curious.

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Brick And Motor Table Saw Delivers Paper Cuts On Demand

March 23, 2022 by 11 Comments

Twenty Two Motors. Fifty gears. Eighty Two Hundred RPM. Hundreds of individual pieces, and one sheet of glossy paper cut into a disk. This isn’t a nightmare driven Rube Goldberg machine. Instead, it’s a Lego monstrosity created by [GazR] of [GazR’s Extreme Brick Machines!], and all of these parts are flying in formation for one Lego slicing purpose. In the video below the break, you can see what very well may be the worlds most powerful Lego and Paper table saw.

Starting out with a build that had a mere fourteen motors in a platform that looked quite a lot more like a table saw, [GazR] learned that having only fourteen motors turning a Lego based blade was not a good combination. In the next iteration, the same number of motors were used, but the gearing was increased to bring RPM up, and a Lego toy saw blade took care of cutting duties.

Seeing that higher speeds with thinner blades was a winning trend, [GazR] stepped it up to the aforementioned 8200 RPM twenty-two motored paper whirling Lego Death Machine. Yes, [GazR] cut Lego, carrots, carpet, and paper- all with circular sheet of paper.

Do Lego mechanisms turn your gears? You might enjoy this Legopunk Orrery from the Hackaday archives, too. Thanks to [Keith] for the great tip. Be sure to submit your own tips via the Hackaday Tips Line, or the #Submit-A-Tip channel in the Hackaday Discord server.

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Swiss Army Knife Of Power Tool Carts

January 2, 2022 by 9 Comments

When you’re into woodworking in a serious way, you’re going to eventually want some power tools. With such efficiency of operation, things can go pear-shaped quickly, with wood dust getting absolutely everywhere. It’s not always practical (or desirable) to work outdoors, and many of us only have small workshops to do our making in. But woodworking tools eat space quickly. Centralized extraction is one solution, but all that fixed rigid ducting forces one to fix the tool locations, which isn’t always a good thing. Moveable tool carts are nothing new, we’ve seen many solutions over the years, but this build by [Peter Waldraff] is rather slick (video embedded below,) includes some really nice features in a very compact — and critically — moveable format.

By repurposing older cabinets, [Peter] demonstrates some real upcycling, with little going to waste and the end result looks great too! There is a centralized M-Class (we guess) dust extractor with a removable vacuum pipe which is easily removed to hook up to the smaller hand-held tools. These are hidden in a section near the flip-up planer, ready for action. An auto-start switch for the small dust extractor is wired-in to the smaller tools to add a little ease of use while reducing the likelihood of forgetting to switch it on. We’ve all done that.

For the semi-fixed larger tools, such as the miter and table saws, a separate, higher flow rate moveable dust extractor can be wheeled over and hooked up to the integrated plenum chamber, which grabs the higher volume of dust and chips produced.

A nice touch was to mount the miter saw section on sliding rails.  This allows the whole assembly to slide sideways a little, giving more available width at the table saw for ripping wider sheets. With another little tweak of some latches, the whole miter section can flip over, providing even more access to the table saw, or just a small workbench! Cracking stuff!

Need some help getting good with wood, [Eric Strebel] has some great tips for you! And if you’re needs are simpler and smaller, much much smaller, here’s a finger-sized plane for you.

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Measure 1024 Times, Cut Once

September 8, 2020 by 25 Comments

Typically, someone’s first venture into coding doesn’t get a lot of attention. Then again, most people don’t program a CNC table saw right out of the gate. [Jeremy Fielding] wasn’t enticed with “Blink” or “Hello, world,” and took the path less traveled. He tackled I/O, UX, and motion in a single project, which we would equate to climbing K2 as a way to get into hiking. The Python code was over 500 lines, so we feel comfortable calling him an over-achiever.

The project started after he replaced the fence on his saw and wondered if he could automate it, and that was his jumping-on point, but he didn’t stop there. He automated the blade height and angle with stepper motors, so the only feedback is limit switches to keep it from running into itself. The brains are a Raspberry Pi that uses the GPIO for everything. There is a manual mode so he can use the hand cranks to make adjustments like an ordinary saw, but he loses tracking there. His engineering background shines through in his spartan touchscreen application and robust 3D model. The built-in calculator is a nice touch, and pulling the calculations directly to a motion axis field is clever.

We’ve covered [Jeremy]’s DIY dynamometer and look forward to whatever he builds next. Until then, check out a light-duty approach to CNC that cuts foam in two-and-a-half dimensions.

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