Is Your Device Actually USB 3.0, Or Is The Connector Just Blue?

April 3, 2022 by Donald Papp 66 Comments

Discount (or even grey market) electronics can be economical ways to get a job done, but one usually pays in other ways. [Majenko] ran into this when a need to capture some HDMI video output ended up with rather less than was expected.

Faced with two similar choices of discount HDMI capture device, [Majenko] opted for the fancier-looking USB 3.0 version over the cheaper USB 2.0 version, reasoning that the higher bandwidth available to a USB 3.0 version would avoiding the kind of compression necessary to shove high resolution HDMI video over a more limited USB 2.0 connection.

The device worked fine, but [Majenko] quickly noticed compression artifacts, and interrogating the “USB 3.0” device with lsusb -t revealed it was not running at the expected speeds. A peek at the connector itself revealed a sad truth: the device wasn’t USB 3.0 at all — it didn’t even have the right number of pins!

A normal USB 3.0 connector is blue inside, and has both sets of pins for backward compatibility (five in the rear, four in the front) like the one shown here.

A USB 3.0 connection requires five conductors, and the connectors are blue in color. Backward compatibility is typically provided by including four additional conductors, as shown in the image here. The connector on [Majenko]’s “USB 3.0” HDMI capture device clearly shows it is not USB 3.0, it’s just colored blue.

Most of us are willing to deal with the occasional glitch or dud in exchange for low prices, but when something isn’t (and never could be) what it is sold as, that’s something else. [Majenko] certainly knows that as well as anyone, having picked apart a defective power bank module to uncover a pretty serious flaw.

Beautiful Engineering In This Laser Unit From A Tornado Jet Fighter

March 13, 2022 by Dave Rowntree 18 Comments

Those of use hailing from the UK may be quite familiar with the Royal Air Force’s Tornado fighter jet, which was designed to fight in a theoretical nuclear war, and served the country for over 40 years. This flying deathtrap (words of an actual serving RAF fighter pilot this scribe met a few years ago) was an extremely complex machine, with state-of-the-art tech for its era, but did apparently have a bit of a habit for bursting into flames occasionally when in the air!

Anyway, the last fleet is now long retired and some of the tech inside it is starting to filter down into the public domain, as some parts can be bought on eBay of all places. [Mike] of mikeselectricstuff has been digging around inside the Tornado’s laser head unit, which was part of the bomber’s laser-guided missile subsystem, and boy what a journey of mechanics and electronics this is!

This unit is largely dumb, with all the clever stuff happening deep in an avionics bay, but there is still plenty of older high-end tech on display. Using a xenon-discharge-tube pumped yttrium aluminum garnet (YAG) laser, operating in pulsed mode, the job of the unit is to illuminate the ground target with an IR spot, which the subsequently fired missiles will home on to.

Designed for ground-tracking, whilst the aircraft is operating at speed, the laser head has three degrees of moment, which likely is synchronized with the aircraft movement to keep the beam steady. The optical package is quite interesting, with the xenon tube and YAG rod swimming in a liquid cooling bath, inside a metal housing. The beam is bounced around inside the housing using many prisms, and gated with a Q-switch which allows the beam to build up in intensity, before be unleashed on the target. Also of note is the biggest photodiode we’ve ever seen — easily over an inch in diameter, split into four quadrants, enabling the sensor to resolve direction changes in the reflected IR spot and track its error. A separate photodiode receiver forms part of the time-of-flight optical range finder, which is also important information to have when targeting.

There are plenty of unusual 3-phase positioning motors, position sensors, and rate gyros in the mix, with the whole thing beautifully crafted and wired-up military spec. It is definitely an eye opener for what really was possible during the cold war years, even if such tech never quite filtered down to civilian applications.

We’ve seen a few bits about the Tornado before, like this over-engineered attitude indicator, and here’s the insides of an old aircraft QAR (Quick Access Recorder)

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Retro Breadboard Gives Up Its 1960s Secrets

March 13, 2022 by Dan Maloney 18 Comments

When we see [Ken Shirriff] reverse engineering something, it tends to be on the microscopic level. His usual forte is looking at die photos of strange and obsolete chips and figuring out how they work. And while we love those efforts, it’s nice to see him in the macro world this time with a teardown and repair of a 1960s-era solderless breadboard system.

If you’d swear the “Elite 2 Circuit Design Test System” featured in [Ken]’s post looks familiar, it’s probably because you caught his partner-in-crime [CuriousMarc]’s video on the very same unit, an eBay score that arrived in non-working condition. The breadboard, which retailed for $1,300 in 1969 — an eye-watering $10,000 today — was clearly not aimed at the hobbyist market. Truth be told, we didn’t even know that solderless breadboards were a thing until the mid-70s, but live and learn. This unit has all the bells and whistles, including three variable power supplies, an array of switches, buttons, indicator lamps, and jacks for external connections, and a pulse generator as well as a legit function generator.

Legit, that would be, if it actually worked. [Ken]’s contribution to the repair was a thorough teardown of the device followed by reverse-engineering the design. Seeing how this thing was designed around the constraints of 1969 technology is a real treat; the metal can transistor and ICs and the neat and tidy PCB layout are worth the price of admission alone. And the fact that neon lamps and their drivers were cheaper and easier to use than LEDs says a lot about the state of the art at the time.

As for the necessary repairs, [Marc]’s video leaves off before getting there. That’s fine, we’re sure he’ll put [Ken]’s analysis to good use, and we always enjoy [Marc]’s video series anyway. The Apollo flight comms series was a great one, too. Continue reading “Retro Breadboard Gives Up Its 1960s Secrets” →

555 Teardown Isn’t Just A Good Time, It’s To Die For

January 25, 2022 by Ryan Flowers 10 Comments

It seems only appropriate that hot on the heels of the conclusion of Hackaday’s 555 Timer Contest that [Ken Shirriff] posts a silicon die teardown of an early version of a hacker’s favorite chip, the 555.

Starting with a mystery chip from January 1973, [Eric Schlaepfer] painstakingly sanded down the package to reveal the die, which he deemed to be a 555 timer. Why didn’t they know it was a 555 timer to start? Because the package was not marked with “555” but rather some other marks that you can see in the blog post.

In addition to a great explanation of how the 555 works in general, [Ken] has taken a microscopic look at the 555 die itself. The schematic of a 555 is easily available, and [Ken] identifies not just sections of the die but individual components. He goes further yet by explaining how the PNP and NPN resistors are constructed in silicon. There’s also a nice and juicy bit of insight into the resistors in the IC, but we won’t spoil it here.

Be sure to show your love for the winners of the 555 contest, or at the very least check out the project that took the stop spot: a giant sized 555 that you don’t need a microscope to see inside of.

Exploring Tesla Model S High Voltage Cabling

January 13, 2022 by Chris Lott 36 Comments

When he’s not busy with his day job as professor of computer and automotive engineering at Weber State University, [John Kelly] is a prolific producer of educational videos. We found his video tracing out the 22+ meters of high voltage cabling in a Tesla Model S (below the break) quite interesting. [John] does warn that his videos are highly detailed and may not be for everyone:

This is not the Disney Channel. If you are looking to be entertained, this is not the channel for you.

We ignored the warning and jumped right in. The “high” voltages in the case of an electric vehicle (EV) like the Model S is approximately 400 volts. Briefly, external input via the charge connector can be single or three phase, 120 or 250 VAC, depending on your region and charging station. This get boosted to a nominal 400 VDC bus that is distributed around the various vehicle systems, including the motors and the battery pack.

Rear Modules

- Charge receptacle
- On-board charger module
- Rapid splitter
- Rear motor inverter

Front Modules

- High voltage junction block
- Cabin air heater
- DC to DC converter
- Battery coolant heater
- Air conditioning compressor
- Front motor inverter

He goes through each module, showing in detail the power routing and functionality, eventually assembling the whole system spanning two work benches. We liked his dive into the computer-controlled fuse that recently replaced the standard style one, and were impressed with his thorough use of labels.

If you’ve ever been curious about the high voltage distribution of a EV, grab some popcorn and check out this video. Glancing through his dozens of playlists, [John]’s channel would be a good place to visit if you’re interested any topic related to hybrids and electric vehicles, drive trains, and/or transmissions. We’ve written about some Tesla teardowns before, the Model 3 and the Model S battery packs. Have you worked on / hacked the high voltage system in your EV? Let us know in the comments below.

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Mystery HP Gear Teardown

October 22, 2021 by Al Williams 6 Comments

What’s round, has what looks like a vacuum tube in the center, and was made in the 1950s by HP? We don’t know either, but [The Signal Path] restored one and shows us this mystery instrument in a recent video that you can see below. We aren’t going to spoil the surprise over what the device is, but we will share that he does reveal what it is very early in the video, so there’s not much of a tease.

We will, however, give you a few hints. Looking at it, you can guess that it is meant for high voltage use and, in fact, it is rated for up to 25 kV. We’ll also drop the hint that it is made for use with AC, not DC. The shape of the plug at the end of the wire is also a clue, we think.

There isn’t much inside the unusual round case (another clue, by the way), but there are some vintage parts we haven’t seen in quite awhile. One last clue: Why is there a metal rod and ball sticking out of one side of the device?

Honestly, the insides are a bit underwhelming so unlike some teardown videos we’ve seen, the real star of this video is the unusual device more so than its inner workings. If you have a hankering for a more sophisticated HP exploration, check out the HP3458A repair we covered earlier. Or go old school and peek inside an HP 150A.

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Valve Reluctantly Shows How To Mod The Steam Deck

October 14, 2021 by Tom Nardi 35 Comments

As the narrator in this official instructional video from Valve reminds the viewer several times, the gaming company would really rather you not open up your brand new Steam Deck and start poking around. They can’t guarantee that their software will function should you start changing the hardware, and since there’s no source for replacement parts yet anyway, there’s not much you can do in the way of repairs.

That said, Valve does believe you have the right to take apart your own device, and has produced the video below as an aid to those who are willing risk damaging their new system by opening it up. Specifically, the video goes over how to replace the most likely wear items on the handheld, namely the thumb sticks and the SSD. It seems inevitable that the stock thumb sticks will wear down after a couple years of hard use, so we’re glad to see they are easily removable modules. As for the SSD, it stands to reason that users would want to swap it out for faster and higher capacity models as they become available in the coming years.

Sooner or later, these are going to need to be replaced.

Now to be clear, we appreciate Valve making this video, and would love to see other manufacturers be so forthcoming. But we have to admit that some of its messaging does seem a bit heavy handed. The narrators admonition that users who open their Steam Deck are literally taking their lives into their own hands due to the danger of potentially rupturing the system’s lithium-ion battery is a bit hyperbolic for our tastes. The constant reminders of how badly you could bungle the job just comes off as overly preachy, though to be fair, we probably aren’t the intended audience.

Outside of its obvious gaming functions, we’re excited too see what the community can do with the Steam Deck. With official reference material like this, perhaps we’ll even start seeing some hardware modifications before too long. Though we wouldn’t blame you for hitting the Mute button halfway through.

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