A Visual Infrared Thermometer That Runs Off Your Laptop

October 25, 2019 by Sharon Lin 4 Comments

A common measurement for circuits is heat dissipation inspection. While single point thermometers do the trick, they can be quite annoying to use. Meanwhile, a thermal imaging camera is often out of the budget for hobbyists. How about building your own visual thermometer for cheap? That’s what [Thomas Fischl] decided to do, using an infrared thermal sensor array (MLX90640) connected through a PIC16LF1455 to a host computer. The computer handles the temperature calculation and visualization of hot spots, gathered from data collected by the IR pixel.

The interface board, USB2FIR, has full access to MLX90640 memory and can handle bulk transfer for faster data transmission of the raw sensor data collected by the pixel. A USB driver is needed to access the board – once the data is fetched, the visualizations can be created from a Matplotlib and TKinter GUI showing frame data and a real time heat map with minimum, maximum, and central temperature.

The hardware isn’t complicated, since the board relies on several ICs for processing the sensor data and immediately sends over the data to be processed externally. With some modifications – a 3D-printed enclosure, for instance – this can easily be made into a discreet tool for heat detection.

Finding USB Bugs The Hard Way

October 20, 2019 by Sharon Lin 17 Comments

Sometimes debugging just doesn’t go the way you want it to. When USB problems arise, you can usually use a protocol analyzer to find the issue causing trouble. For [Paul Stoffregen], it was only the first step in a long process to find the culprit.

Procotol Analyzer

The complaint that came up was from a customer whose 2 port USB hub wasn’t working on their Teensy 3.6. The hub had been tested on Linux, Mac, and Windows, so it made sense to test what was different about the Teensy. Furthermore, all other USB hubs worked on the Teensy. As it turns out, these weren’t the most helpful assumptions to make when finding the bug.

Any protocol analyzer can be used, for instance the Beagle480. The way it works is by passing through USB communication, making a copy of the communication coming in and out, and sending it to the PC.

Normally, the analyzer has a small buffer memory and must sustain fast data flow. Unfortunately, this can occasionally cause software lockup. From what could be gathered from the verbose printing, USB descriptors were found for the hub. As it turns out, the faulty hub was a Multi-TT type hub, while most others are single TT (transaction translator).

Fixing Software Lockup

Since it was necessary to get the rest of the descriptor data, fixing the software lockup was the next step. Writing in a panic function – a breakpoint of sorts – into the code allowed the USB host’s power to terminate, and stepping through the program revealed that while the 2 port hub was initially being read, some issue arose afterwards.

As it turns out, the issue relied on USB split transactions, used only between USB hosts and hubs. Communication happens by tokens, which begins with a SPLIT-START token.

As it turns out, the issue was that the tokens weren’t being sent in the correct order. The other hubs seemed to be handle this nevertheless. By applying a fix to the C++ code of the bad hub, which had previously not been implementing the data structure for accessing register properly, the hub was able to work again.The hub appeared to be rejecting bad token, which was causing the issue in the first place.

All in all, while I’m sure this had to be a head scratching experience, at least it gives us some insight into the low-level design of USB communication.

USB Armory MkII: A USB-C Thumb Drive Based Linux Computer For Pentesters

September 29, 2019 by Tom Nardi 16 Comments

While it might look like a disrobed flash drive or RTL-SDR dongle, the USB Armory Mk II is actually a full-fledged open hardware computer built into the ubiquitous USB “stick” format. But more than just that, it’s optimized for security research and boasts a list of features that are sure to get the attention of any pentesters in the audience. Fine tuned thanks to the feedback developer [Inverse Path] received about the original version of the hardware, the Mk II promises to be the last word in secure mobile computing.

Compared to the original hardware, the most obvious change is the switch to USB-C. The previous USB Armory used traces on the PCB to plug directly into a USB Type-A port, but this time around [Inverse Path] has put a proper male connector on the front of the board. Nominally, the USB Armory is plugged into a host computer to provide it with power and a network connection, though it also has the ability to disguise itself as a storage or input device for more stealthy applications. There’s also a female USB-C port on the Mk II, which can be used to connect additional devices, a feature the previous version lacked.

The USB Armory Mk II is powered by an upgraded 900 MHz ARM Cortex-A7 processor, though it retains the same 512 MB of RAM from the previous version. Like the original, there’s a micro SD slot to hold the Linux operating system, but this time it’s supplemented with an onboard 16 GB eMMC chip. There’s even a physical switch that allows the user to choose which storage device they want to boot from. Other additions for the Mk II include Bluetooth connectivity, and a hardware true random number generator (TRNG).

We first brought you word of the original USB Armory back in 2014, and it’s always good to see an open hardware project thriving and iterating years later. While the $149 price tag arguably puts the MKII out of the tinkering budget for many of us, there’s clearly a market for niche devices like this and we can’t wait to see what [Inverse Path] comes up with next.

Tiny ESP32 Fits Inside USB-A Connector

September 28, 2019 by Bryan Cockfield 24 Comments

The ESP32 was introduced a few years ago as an inexpensive way to outfit various microcontrollers with WiFi or Bluetooth. Since then it has been experimented with and developed on, thanks to its similarities to the ESP8266 and the ability to easily program it. Watching the development of this small chip has truly been fascinating as it continues to grow. Or, in this case, shrink.

The latest development in the ESP32 world comes from [femtoduino] who, as the name suggests, makes very small things. This one is a complete ESP32 which fits inside a USB-A connector. The brains of the projects is the ESP32-D2WD which is a dual core chip with 2 Mb of memory, making it more than capable. In fact, a big part of this project was [femtoduino]’s modifications to MicroPython in order to allow it to run on this chipset. For that alone, it’s cool.

This project is impressive for both reasons, both the size and the addition to the MicroPython libraries. If you need something really really tiny, for whatever reason, you might want to look into picking up one of these. Be careful though, and be sure to get the latest version of the SDK.

Hackaday Links: September 8, 2019

September 8, 2019 by Dan Maloney 7 Comments

We start this week with very sad news indeed. You may have heard about the horrific fire on the dive boat Conception off Santa Cruz Island last week, which claimed 33 lives. Sadly, we lost one of our own in the tragedy: Dan Garcia, author of the wildly popular FastLED library. Dan, 46, was an Apple engineer who lived in Berkley; his partner Yulia Krashennaya died with him. Our community owes Dan a lot for the work he put into FastLED over the last seven years, as many an addressable LED is being driven by his code today. Maybe this would be a good chance to build a project that uses FastLED and add a little light to the world, courtesy of Dan.

In happier news, the biggest party of the hardware hacking year is rapidly approaching. That’s right, the 2019 Hackaday Superconference will be upon us before you know it. Rumor has it that there aren’t that many tickets left, and we haven’t even announced the slate of talks yet. That’s likely to clean out the remaining stock pretty darn quickly. Are you seriously prepared to miss this? It seems like a big mistake to us, so why don’t you hop over and secure your spot before you’re crying into your Club-Mate and wondering what all the cool kids will be doing in November.

Of course one of the highlights of Superconference is the announcement of the Hackaday Prize winner. And while we naturally think our Prize is the best contest, that doesn’t mean there aren’t others worth entering. MyMiniFactory, the online 3D-printing community, is currently running a “Design with Arduino” competition that should be right up the alley of Hackaday readers. The goal is simple: submit a 3D-printed design that incorporates Arduino or other electronics. That’s it! Entries are accepted through September 16, so you’ve still got plenty of time.

Sometimes you see something that just floors you. Check out this tiny ESP32 board. It doesn’t just plug into a USB port – it fits completely inside a standard USB Type A jack. The four-layer board sports an ESP32, FTDI chip, voltage regulator, an LED and a ceramic antenna for WiFi and Bluetooth. Why would you want such a thing? Why wouldn’t you! The board is coming soon on CrowdSupply, so we hope to see projects using this start showing up in the tipline soon.

Here’s a “why didn’t I think of that?” bench tip that just struck us as brilliant. Ever had to probe a board to trace signal paths? It’s a common enough task for reverse engineering and repairs, but with increasingly dense boards, probing a massive number of traces is just too much of a chore. Hackaday superfriend Mike Harrison from “mikeselectricstuff” makes the chore easier with a brush made from fine stainless wires crimped into a ring terminal. Attached to one probe of a multimeter, the brush covers much more of the board at a time, finding the general area where your trace of interest ends up. Once you’re in the neighborhood you can drop back to probing one pad at a time. Genius! We’d imagine a decent brush could also be made from a bit of coax braid too.

Another shop tip to wrap up this week, this one for woodworkers and metalworkers alike. Raw materials are expensive, and getting the most bang for your buck is often a matter of carefully laying out parts on sheet goods to minimize waste. Doing this manually can be a real test of your spatial relations skills, so why not automate it with this cut list optimizer? The app will overlay parts onto user-defined rectangles and snuggle them together to minimize waste. The program takes any units, can account for material lost to kerfs, and will even respect grain direction if needed. It’s built for wood, but it should prove useful for sheet metal on a plasma cutter, acrylic on a laser, or even PCBs on a panel.

The Ultimate Guide To Artisan USB Cables

September 4, 2019 by Tom Nardi 45 Comments

If you’ve gone through the trouble of building your own customized mechanical keyboard, the last thing you want to do is plug it into your computer with some plebeian USB cable from the local electronics shop. Your productivity, nay livelihood, depends on all those 1s and 0s being reproduced with the crisp fidelity that’s only possible with a high-end USB cable. Anything less would be irresponsible.

Or at least, that’s what the advertising on the back of the package would say if we tried to sell the custom USB cables built by [Josef Adamčík]. But alas, he’s decided to give away all the details for free so that anyone can build their own delightfully overengineered USB cables. Do you need a paracord USB cable with GX12 aviation connectors in the middle? Of course not. But you still want one, don’t you?

As [Josef] admits in his blog post, there’s nothing particularly special about what he’s doing here. If you can splice wires together, you can build your own bespoke USB cables. But what attracted us to his write-up was the phenomenal detail he goes into. Every step is clearly explained and includes a nice, well-lit, photo to illustrate what he’s doing. Honestly, when the documentation for soldering some USB connectors onto a wire looks this good, there’s no excuse why more substantial projects get little more than a few blurry shots.

Of course, even for those of us who are no stranger to the ways of the soldering iron, there’s likely a few ideas you can pull from this project. We particularly liked his tip for taping the USB connector to the workbench while soldering it rather than trying to get it to stay in a vise, and his method for adding a coil the cable with a wooden jig and a heat gun is definitely something to file away for future use.

Then again in an era where even the lowly-USB cable can potentially be a security threat, or simply not live up to published specifications, rolling your own might not be such a bad idea.

Uncovering The Echo Dot’s Hidden USB Port

August 15, 2019 by Tom Nardi 62 Comments

If you upgraded to Amazon’s latest Echo Dot, you might have been surprised to find that the diminutive voice assistant had shed its USB port. Earlier models of the Dot used a garden variety micro USB port for power, which hackers eventually figured out also provided a helpful way to snoop around inside the device’s firmware. The fact that the USB port was deleted on the latest Echo Dot in favor of a simple barrel connector for power was seen by some as a sign that Amazon was trying to keep curious owners out of their hardware.

But as [Brian Dorey] shows, all they did was put a bump in the road. While they removed the external USB connector, the traces for it are still on the board waiting to be accessed. Even better, it turns out the USB data lines are connected to the test points located on the bottom of the Dot. All you need is a simple breakout that will connect through the existing opening in the device’s case, and you’ve got your USB port back.

So what can you do with USB on the Echo Dot? Well, not much right now. [Brian] found that the Dot shows up as a Mediatek device under Linux using lsusb, and fastboot can see it and even confirms the presence of a locked bootloader. It’s going to take some work from the community to see how deep this particular rabbit hole goes.

Even if you’re not interested in restoring its USB port, [Brian] has uncovered a wealth of fascinating hardware information about the Echo Dot during his deep-dive. He’s mapped out many of the test points located throughout the device’s PCBs, and found a few interesting points that might be worth further investigation. For example, he found that driving one of the pins high would trigger the Dot to mute its microphones; which could be useful for anyone looking to cover Alexa’s ears.

[Brian] first cracked open the Echo Dot last month, after scoring one for cheap during Amazon’s Prime Day sale. It looks like he’s making fairly rapid progress on unraveling the mysteries of this popular gadget, and we’re very interested in seeing where this research takes us.