Direct, Wall-Mounted Storage with Lasers and Polymorph


We’re sure everyone could use some more storage and organization in their workshop. [Nixie] is no exception, though he also hates sacrificing tabletop space for boxes. His solution was to attach them to the wall directly by hacking together some brackets. This hack allowed him to hang everything without using internal screws which were a pain to get at if he need to removed the boxes from the wall to take with him.

[Nixie] started by laser-cutting a negative pattern for a mounting bracket that would fit the dovetail rails already on the sides of the boxes. He then pressed a piece of polymorph into this mold, slid the bracket along the side of the box…and realized it wouldn’t work. The piece wiggled around too much because it did not sit firmly in the rail. Back at the drawing board, [Nixie] split the project into two steps. He cast the screw-hole portion of the bracket in its own separate mold, then cast the railing part of the bracket directly in the dovetail section of the box, providing him a much higher degree of accuracy. After joining the two pieces, [Nixie] had a sturdy support bracket that he duplicated and attached around the rest of the bins.

FT230X Brings USB Charging Detection to the Serial IC Game


Here’s a new chip from FTDI which brings a nice little feature to the USB-to-serial converter family: charging detection. That means that it is capable of detecting when a battery charger is connected. What does that actually mean? The top of the datasheet gives you the short version, but let’s look at the investigation [Baoshi] undertook to test the full extent of this particular feature. We agree with him that the listed capability leaves those in the know with a lot of questions:

USB Battery Charger Detection. Allows for USB peripheral devices to detect the presence of a higher power source to enable improved charging.

Obviously the chip will be able to tell when a charger is connected, alerting the device when it’s time to start lapping up the extra milliamps. But what type of chargers will actually trigger the detection circuit? After rigging up the test circuit shown above he ran through several scenarios: connected directly to the PC USB port, via externally powered and non-powered USB hubs, and with multiple wall wart chargers. Full results of the tests are included in the post linked above.

[via Dangerous Prototypes]

Maxim App Note Reuses Lithium Ion Cells — Plus Extras


Now we don’t sit around reading application notes for fun. But if hard pressed we would have to admit that we do read quite a few of them even if the concepts aren’t currently on our project list. That’s because they’re a great way to learn stuff and for the most part the information within is trustworthy.

The latest one that we looked at is this Maxim app note 5681 on recycling Lithium-ion batteries. It’s more a reuse than a recycle but you get the point. If you have some Lithium-Ion cells left over from older equipment this resource delivers a lot of good information on how to use them to power something else.

Obviously they’re showing off their own hardware here, but that’s okay. The MAX8677A chips has a ton of features and can be had for $3-5 depending on your vendor. It automatically switches between powering your device from the battery, or from the charging source if connected. This allows you to source up to 500mA when connected to USB or 2A when charging from an external DC supply. There is also all of the protection you would normally want with a Li-ion setup, including temperature monitoring.

The catch is the not-so-hand-solderable QFN package. They’ve got a solution to this as well. The diagram on the right shows how to hand solder the chip — albeit with a hot air pencil — by drilling through the board to get at the ground pad from the underside of the PCB.

[Thanks Jaded and Amos]

One man’s microwave oven is another man’s hobby electronics store

Mads microwave teardown

There are loads of Internet content depicting the usefulness of salvaged innards found in defunct microwave ovens. [Mads Nielsen] is an emerging new vblogger with promising filming skills and intriguing beginner electronics content. He doesn’t bring anything new from the microwave oven to the dinner table, yet this video should be considered a primer for anybody looking to salvage components for their hobby bench. To save some time you can link in at the 5 minute mark when the feast of parts is laid out on the table. The multitude of good usable parts in these microwave ovens rolling out on curbsides, in dumpsters, and cheap at yard sales all over the country is staggering and mostly free for the picking.

The harvest here was: micro switches, X and Y rated mains capacitors, 8 amp fuse, timer control with bell and switches, slow turn geared synchronous 4 watt motor 5 rpm, high voltage capacitor marked 2100 W VAC 0.95 uF, special diodes which aren’t so useful in hobby electronics, light bulb, common mode choke, 20 watt 68 Ohm ceramic wire-wound resistor, AC fan motor with fan and thermostat cutout switches NT101 (normally closed).

All this can be salvaged and more if you find newer discarded units. Our summary continues after the break where you can also watch the video where [Mads] flashes each treasure. His trinkets are rated at 220 V but if you live in a 110 V country such components will be rated for 110 V.

[Read more...]

Bitbanging I2C by hand


Play around with electronics long enough, and eventually you’ll run into I2C devices. These chips – everything from sensors and memory to DACs and ADCs – use a standardized interface that consists of only two wires. Interacting with these devices is usually done with a microcontroller and an I2C library, but [Kevin] wanted to take that one step further. He’s bitbanging I2C devices by hand and getting a great education in the I2C protocol in the process.

Every I2C device is controlled by two connections to a microcontroller, a data line and a clock line. [Kevin] connected these lines to tact switches through a pair of transistors, allowing him to manually key in I2C commands one bit at a time.

[Kevin] is using a 24LC256 EEPROM for this demonstration, and by entering a control byte and two address bytes, he can enter a single byte of data by hand that will be saved for many, many years in this tiny chip.

Of course getting data into a chip is only half of the problem. By altering the control byte at the beginning of an I2C message by one bit, [Kevin] can also read data out of the chip.

This isn’t [Kevin]‘s first experimentation in controlling chips solely with buttons. Earlier, we saw him play around with a 595 shift register using five push buttons. It’s a great way to intuit how these chips actually work, and would be an exceptional learning exercise for tinkerers young and old,

[Read more...]

Measuring tiny current with high resolution


[Paul] knew that he could get an oscilloscope that would measure the microamp signals with the kind of resolution he was after, but it would cost him a bundle. But he has some idea of how that high-end equipment does things, and so he just built this circuit to feed precision data to his own bench equipment.

He’s trying to visualize what’s going on with the current draw of a microcontroller at various points in its operation. He figures 5 mA at 2.5 mV is in the ballpark of what he’s probing. Measurements this small have problems with noise. The solution is the chip on the green breakout board. It’s not exactly priced to move, costing about $20 in single quantity. But when paired with a quality power supply it gets the job done. The AD8428 is an ultra-low-noise amplifier which has way more than the accuracy he needs and outputs a bandwidth of 3.5 MHz. Now the cost seems worth it.

The oscilloscope screenshot in [Paul's] post is really impressive. Using two 1 Ohm resistors in parallel on the microcontroller’s power line he’s able to monitor the chip in slow startup mode. It begins at 120 microamps and the graph captures the point at which the oscillator starts running and when the system clock is connected to it.

Any-size SIL connector kit


Etching and populating a board is childs play compared to finding connectors which link several components. But Hackaday alum [Ian Lesnet] and his crew over at Dangerous Prototypes have come up with a solution that makes us wonder why we haven’t seen this long ago? They’re prepping an any-size ribbon cable kit.

So lets say you do find the type of connector you want. You need to cut the ribbon cable to length, crimp on the connectors, then seat those connectors in the housing. We’ve done this many times, and being cheapskates we use needle-nose pliers instead of buying a proper crimper. This solution does away with that grunt work. The kit will ship several different lengths of ribbon wire with the connectors already placed by machine. This way you peel off the number of connectors you need, select the proper house size and plunk it in place. Also in the kit are several lengths of male, female, and male/female jumper cables you can peel off in the same way.

Now what are we going to do with the rest of the spool of ribbon cable sitting in the workshop?


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