This Found-Sound Organ Was Made With Python And A Laser Cutter

September 25, 2022 by 17 Comments

Some readers will no doubt remember attaching a playing card to the front fork of their bicycle so that the spokes flapped the card as the wheel rotated. It was supposed to sound like a motorcycle, which it didn’t, but it was good, clean fun with the bonus of making us even more annoying to the neighborhood retirees than the normal baseline, which was already pretty high.

[Garett Morrison]’s “Click Wheel Organ” works on much the same principle as a card in the spokes, only with far more wheels, and with much more musicality. The organ consists of a separate toothed wheel for each note, all turning on a common shaft. Each wheel is laser-cut from thin plywood, with a series of fine teeth on its outer circumference. The number of teeth, as calculated by a Python script, determines the pitch of the sound made when a thin reed is pressed against the spinning wheel. Since the ratio of teeth between the wheels is fixed, all the notes stay in tune relative to each other, as long as the speed of the wheels stays constant.

The proof-of-concept in the video below shows that speed control isn’t quite there yet — playing multiple notes at the same time seems to increase drag enough to slow the wheels down and lower the pitch for all the notes. There appears to be a photointerrupter on the wheel shaft to monitor speed, so we’d imagine a PID loop to control motor speed might help. That and a bigger motor that won’t bog down as easily. As for the sound, we’ll just say that it certainly is unique — and, that it seems like something [Nicolas Bras] would really dig.

Continue reading “This Found-Sound Organ Was Made With Python And A Laser Cutter” →

Cutting Metals With A Diode Laser?

September 21, 2022 by 34 Comments

Hobbyist-grade laser cutters can be a little restrictive as to the types and thicknesses of materials that they can cut. We’re usually talking about CO2 and diode-based machines here, and if you want to cut non-plastic sheets, you’re usually going to be looking towards natural materials such as leather, fabrics, and thin wood.

But what about metals? It’s a common beginner’s question, often asked with a resigned look, that they already know the answer is going to be a hard “no. ” However, YouTuber [Chad] decided to respond to some comments about the possibility of cutting metal sheets using a high-power diode laser, with a simple experiment to actually determine what the limits actually are.

Using an XTool D1 Pro 20W as a testbed, [Chad] tried a variety of materials including mild steel, stainless, aluminium, and brass sheets at a variety of thicknesses. Steel shim sheets in thicknesses from one to eight-thousandths of an inch appeared to be perfectly cuttable, with an appropriate air assist and speed settings, with thicker sheets needing a good few passes. You can definitely see the effect of excess heat in the workpiece, resulting in some discoloration and noticeable warping, but those issues can be mitigated. Copper and aluminium weren’t touched by the beam at all, likely due to the extra reflectivity, but we do have to wonder if appropriate surface treatments could improve matters.

Obviously, we’ve seen that diode lasers can have an impact on metals, simply smearing a little mustard on the workpiece seems to make marking a snap. Whilst we’re on the subject of diode lasers, you can get a lot of mileage from just strapping such a laser module onto a desktop CNC.

Continue reading “Cutting Metals With A Diode Laser?” →

Glass 3D Printing Via Laser

September 19, 2022 by 5 Comments

If you haven’t noticed, diode laser engraver/cutters have been getting more powerful lately. [Cranktown City] was playing with an Atomstack 20 watt laser and wondered if it would sinter sand into glass. His early experiments were not too promising, but with some work, he was able to make a crude form of glass with the laser as the source of power. However, using glass beads was more effective, so he decided to build his own glass 3D printer using the laser.

This isn’t for the faint of heart. Surfaces need to be flat and there’s aluminum casting and plasma cutting involved, although some of it may not have been necessary for the final construction. The idea was to make a system that would leave a layer of sand and then put down a new layer on command. This turned out to be surprisingly difficult.

Continue reading “Glass 3D Printing Via Laser” →

Mokeylaser: A DIY Laser Engraver That You Can Easily Build

September 14, 2022 by 25 Comments

[Mark aka Mokey] borrowed his friend’s open-frame laser engraver for a while, and found it somewhat lacking in features and a bit too pricey for what it was. Naturally, he thought he could do better (video, embedded below.) After a spot of modelling in Fusion 360, and some online shopping at the usual places, he had all the parts needed to construct an X-Y bot, and we reckon it looks like a pretty good starting point. [Mark] had a Sainsmart FL55 5.5W laser module kicking around, so that was dropped into the build, together with the usual Arduino plus CNC shield combo running GRBL.

[Mark] has provided the full F360 source (see the mokeylaser GitHub) and a comprehensive bill-of-materials, weighing in at about $400, and based upon the usual 2040 aluminium extrusions. This makes MokeyLaser a reasonable starting point for further development. Future plans include upgrading the controller to something a bit more modern (and 32-bits) as well as a more powerful laser (we do hope he’s got some proper laser glasses!) and adding air assist. In our experience, air assist will definitely improve matters, clearing out the smoke from the beam path and increasing the penetration of the laser significantly. We think there is no need for more optical power (and greater risk) for this application. [Mark] says in the video that he’s working on an additional build video, so maybe come by later and check that out?

Obviously, MokeyLaser is by no means the only such beast we’ve featured, here’s the engravinator for starters. For even more minimalism, we covered a build with some smart optics doing all the work. But what if you don’t happen to have a 5W laser module “lying around” then perhaps try a more natural heat source instead?

Continue reading “Mokeylaser: A DIY Laser Engraver That You Can Easily Build” →

Ask Hackaday: Stripping Wires With Lasers

September 8, 2022 by 22 Comments

Most of us strip the insulation off wires using some form of metal blade or blades. You can get many tools that do that, but you can also get by with skillfully using a pair of cutters, a razor blade or — in a pinch — a steak knife. However, modern assembly lines have another option: laser stripping. Now that many people have reasonable laser cutters, we wonder if anyone is using laser strippers either from the surplus market or of the do-it-yourself variety?

We are always surprised that thermal strippers are so uncommon since they are decidedly low-tech. Two hot blades and a spring make up the heart of them. Sure, they are usually expensive new, but you can usually pick them up used for a song. The technology for lasers doesn’t seem very difficult, although using the blue lasers most people use in cutters may not be optimal for the purpose. This commercial product, for example, uses infrared, but if you have a CO2 laser, that might be a possibility.

The technique has found use in large-scale production for a while. Of course, if you don’t care about potential mechanical damage, you can get automated stripping equipment with a big motor for a few hundred bucks.

We did find an old video about using a CO2 laser to strip ribbon cable, but nothing lately. Of course, zapping insulation creates fumes, but so does lasering everything, so we don’t think that’s what’s stopping people from this approach.

Continue reading “Ask Hackaday: Stripping Wires With Lasers” →

Cutting The Grass With Frickin’ Lasers

September 2, 2022 by 29 Comments

We techie types are quite often much more comfortable in front of a keyboard knocking out code, than out in the yard splitting logs for winter, and even the little jobs like cutting the grass are sometimes just too much like hard manual labour for our liking. The obvious solution is a robot mower, but they’re kinda boring, with their low-tech spinning metal blades. What we need is a big frickin’ laser. YouTuber [rctestflight] has been experimenting with using a 40W blue diode laser module to cut the weeds, (Video, embedded below) and it sort of works, albeit in a rather dangerous fashion.

A nice flat ‘cut’

The first test used a fixed assembly, mounting the laser to a camera lens, upon a rotating gear driven by a small stepper motor. An Arduino controls the beam scanning, very slowly, burning the grass in its sights. But with a range limited to around eight feet best case, sitting in one spot just isn’t going to cut it. (sorry) The obvious next step was to mount one of the tested laser modules onto a moveable platform. After tweaking one of his earlier projects — a tracked rover — with a new gearbox design, it could now drive slow enough to be useful for this slow task. The laser was mounted to a simple linear rail slider, with an attempt at a vacuum pickup system to suck up the clippings, removing them from the beam path, and stopping them impeding the cutting efficiency of the laser.

Obviously this vacuum idea didn’t work, and since the contraption takes the best part of a week to cut just one small area, we reckon it would likely be growing faster than that! Still, it must have been fun to build it anyway. It just goes to show that despite the march of technological progress, maybe the boring old spinning blades of old are still the best way to get the job done.

Lawnmowing is clearly one of those jobs we love to hate, and do so with hacks. Here’s a way to prevent your mower sucking up foreign bodies and hurling them at you at ballistic speeds, and for those who really want to be hands off, add RTK-GPS to a robot mower, and just leave it to do the dirty work.

Continue reading “Cutting The Grass With Frickin’ Lasers” →

Militaries Are Rushing To Get Anti-Drone Lasers Operational

August 30, 2022 by 121 Comments

Flying drones have been a part of modern warfare for a good few decades now. Initially, most of these drones were built by traditional military contractors and were primarily used by the world’s best-funded militaries. However, in recent conflicts in Syria, Ukraine, and elsewhere have changed all that. Small commercial drones and compact militarized models have become key tools on the battlefield, for offense, defence, and reconnaissance.

With so many of these tiny craft buzzing around, militaries are scrambling for practical ways to shoot them down. Lasers might be just the ticket to do exactly that. Continue reading “Militaries Are Rushing To Get Anti-Drone Lasers Operational” →