Inside the Printrbot Printrhub

A new version of the Printrbot Simple was released this summer, and this sleek new model includes a few highly desirable features. The metal enclosure was improved, linear rails added, a power switch was thrown in, and the biggest feature — a touch screen — makes headless printing easy.

Adding a usable display and achieving reliable WiFi are big engineering challenges, and thanks to the Internet of Things it’s only going to become more common to expect those features. How did the Printrbot team implement this? [Philip Shuster] recently released a write-up of how the Printrbot Printrhub came together.

The story of the display and WiFi module in the newest Printrbot begins about a year ago with a post on Hackaday. [Philip] built the Little Helper, a little electronic Swiss Army knife capable of basic IO, sending out PWM pulses, sniffing I2C, and a few other handy features. The Printrbot team reached out to [Philip], and after a few conversations, he was roped into the development team for the Printrhub.

Departing slightly from the Little Helper, the Printrhub features the same microcontroller found in the Teensy 3, a 2.8 inch TFT display, capacitive touch sensor, microSD card slot, and an ESP-12 module to handle the WiFi connection. The display system was tricky, but the team eventually got it working. Using an ESP8266 as the WiFi module for a printer is more difficult than you would think, but that works too.

One of the more interesting challenges for 3D printers in the last few years is the development of a good printer display with wireless connectivity. Yes, those graphic LCDs attached to an Arduino still work, but a display from 1980 doesn’t sell printers. In just a few months, the Printrbot team came up with a relatively simple, very elegant display that does everything and they’re releasing all the hardware as open source. That’s great news, and we can’t wait to see similar setups in other makes of 3D printers.

Craziest Pin-Saving LCD Trick Ever!

We love squeezing every last bit of silicon goodness out of a tiny chip, or at least we delight in seeing it done. Today’s analog/digital hack is one of the sweetest we’ve seen in a while. And it’s also a little bit of a puzzle, so don’t scroll down to the answer until you’ve given the schematic a good think-over.

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A Next-Level Home-Built Flight Simulator

Every hobby needs to have a few people who take it just a little too far. In particular, the aviation hobbies – Radio control flying, FPV multicopter racing, and the like – seem to inspire more than their fair share of hard-core builds. In witness whereof we present this over-the-top home-brew flight simulator.

His wife and friends think he’s crazy, and we agree. But [XPilotSimPro] is that special kind of crazy that it takes to advance the state of the art, and we applaud him for that. A long-time fan of flight simulator games, he was lucky enough to log some time in a real 737 simulator. That seems to be where he caught the DIY bug. The video after the break is a whirlwind tour of the main part of his build, which does not seek to faithfully reproduce any particular cockpit as much as create a plausibly awesome one. Built on a PVC pipe frame with plywood panels, the cockpit is bristling with LCD panels, flight instruments, and bays of avionics that look like they came out of a cockpit. The simulator sits facing a wall with an overhead LCD projector providing views of the outside world. An overhead panel sporting yet more LCD panels and instruments was a recent addition. The whole thing is powered by a hefty looking gaming rig running X-Plane, allowing [XPilotSimPro] to take on any aviation challenge, including landing an Embraer 109 on the deck of the USS Nimitz Aircraft Carrier.

What could be next for [XPilotSimPro]’s simulator? How about adding a little motion control with pneumatics? Or better still, how about using a real 737 cockpit as a simulator?

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A Dual-purpose Arduino Servo Tester

RC flying is one of those multi-disciplinary hobbies that really lets you expand your skill set. You don’t really need to know much to get started, but to get good you need to be part aeronautical engineer, part test pilot and part mechanic. But if you’re going to really go far you’ll also need to get good at electronics, which was part of the reason behind this Arduino servo tester.

[Peter Pokojny] decided to take the plunge into electronics to help him with the hobby, and he dove into the deep end. He built a servo tester and demonstrator based on an Arduino, and went the extra mile to give it a good UI and a bunch of functionality. The test program can cycle the servo under test through its full range of motion using any of a number of profiles — triangle, sine or square. The speed of the test cycle is selectable, and there’s even a mode to command the servo to a particular position manually. We’ll bet the build was quite a lesson for [Peter], and he ended up with a useful tool to boot.

Need to go even further back to basics than [Peter]? Then check out this primer on servos and this in-depth guide.

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Slow 3.5″ Raspberry Pi LCD Hacked to 40 MHz with ESP8266

As microcontrollers become more and more common, we see more ways to get a lot of performance out of one chip. A great example of this was the ESP8266 which was originally seen as a cheap WiFi card but has since blossomed into its own dev platform thanks to the horsepower hidden within. To that end, [Martin] is trying to push the now-ubiquitous WiFi chip even further by rolling out his own LCD driver for it from scratch.

The display of choice is the KeDei LCD 3.5″ module which was originally intended for use with a Raspberry Pi. [Martin] points out that this display isn’t optimized for speed, but after everything is said and done he has its clock line running at 40 MHz. To get this kind of speeds from the LCD, he depopulates the first shift register and adds his own fast-propagation circuit to establish a more-traditional serial addressing mode. With use of a WLCD driver that [Martin] also wrote, it is now relatively easy to draw on the screen very quickly with an ESP module. Check it out in the video below.

If you’re looking for your own tiny, cheap, fast display, this is one cool way to do it but we would suggest spinning a carrier board for both the ESP and the added circuitry. We’re looking forward to future projects which puts devices like these inside of really tiny magic mirrors, or uses them in other places where a small graphical display would be handy.

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Fun Audio Waveform Generator Is More Than The Sum Of Its Parts

[Joekutz] wanted to re-build an audio-rate function generator project that he found over on Instructables. By itself, the project is very simple: it’s an 8-bit resistor-ladder DAC, a nice enclosure, and the rest is firmware.

[Joekutz] decided this wasn’t enough. He needed an LCD display, a speaker, and one-hertz precision. The LCD display alone is an insane hack. He reverse-engineers a calculator simply to use the display. But instead of mapping each key on the calculator and typing each number in directly, he only taps the four 1, +, =, and clear keys. He can then enter arbitrary numbers by typing in the right number of ones and adding them up. 345 = 111 + 111 + 111 + 11 + 1. In his video, embedded below, he describes this as a “rather stupid” idea. We think it’s hilarious.

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Hackaday Links: August 7, 2016

The Starship Enterprise (no bloody A, B, C, or D) recently got a makeover. It was donated to the Smithsonian, and the workers at the Air and Space Museum took it apart and put it back together. Why? It’s the 50th anniversary of TOS. Hopefully the new show will be using some practical effects.

After years of trying, we’ve finally attained max buzzword. Here’s a pentesting hacker quadcopter drone, “a hacker’s laptop that can fly.” Why would anyone do this? Because, “You need to be close to the wireless signal to be able to read it. [Danger Drone] removes that barrier of physical access.” For just $500, you can do the same thing a coat hanger yagi can do. Amazing.

Q2 reports for 3D printer companies! Lulzbot is going gangbusters yet again. We’re looking at the greatest success of Open Source Hardware here. Stratasys, on the other hand, lost less money in Q2 2016. That’s their good news.

About a year ago, we heard about an LCD that was one inch high and ten inches long. That’s bizarre, but great for rackmount gear. The company behind this weird LCD is updating this weird and wonderful LCD and giving it touchscreen capability.

On this week’s edition of, ‘you’re going to cut your arm off with that thing’, here’s an angle grinder converted into a chainsaw.

A few weeks ago, we posted a link to this video, demonstrating an absurdly clever method for creating a mold for a fiberglass dome. You can just use a pendulum and a pile of dirt. Now, the mold for this fiberglass dome is complete. [J Mantzel] has already pulled 1/8th of his gigantic fiberglass sphere out of his mold, and there are only seven more to go. After that, he’ll find out if these sphere sections actually line up.

UK peeps! Hackaday and Tindie are doing a London Meetup! Details to come, but follow the event page on Hackaday.io.

I arrived in Vegas a day (or two) early for DEF CON. Instead of contemplating the banality of existence on the strip, I decided on a meetup at the grave of James T. Kirk. The meetup was a huge success. Walking two miles in 115° heat was not a great idea, but I didn’t die.