Smartphone-based Robotic Rover Project Goes Open Source

May 17, 2016 by Donald Papp 4 Comments

[Aldric Négrier] wrote in to let us know that his DriveMyPhone project has been open sourced. The project is a part telepresence, part remote-controlled vehicle, part robotic rover concept on which he says “I spent more time […] than I should have.” He has shared not just the CAD files, but every detail including tips on assembly. He admits that maybe a robotic chassis for a smartphone might not seem like a particularly new idea today, but it was “an idea with more potential” back in 2010 when he first started.

The chassis is made to cradle a smartphone. Fire up your favorite videoconferencing software and you have a way to see where you’re going as well as hear (and speak to) your surroundings. Bluetooth communications between the phone and the chassis provides wireless control. That being said, this unit is clearly designed to be able to deal with far more challenging terrain than the average office environment, and has been designed to not only be attractive, but to be as accessible and open to repurposing and modification as possible.

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Minimal MQTT: Networked Nodes

May 17, 2016 by Elliot Williams 32 Comments

Last time on Minimal MQTT, we used a Raspberry Pi to set up an MQTT broker — the central hub of a home data network. Now it’s time to add some sensor and display nodes and get this thing running. So pull out your ESP-8266 module of choice, and let’s get going.

For hardware, we’re using a WeMos D1 Mini because they’re really cute, and absolutely dirt cheap, but basically any ESP module will do. For instance, you can do the same on the simplest ESP-01 module if you’ve got your own USB-serial adapter and are willing to jumper some pins to get it into bootloader mode. If you insist on a deluxe development board that bears the Jolly Wrencher, we know some people.

NodeMCU: Getting the Firmware

We’re using the NodeMCU firmware because it’s quick and easy to get running. But you’re not stuck with NodeMCU if you want to go it alone: MQTT has broad support. [TuanPM] ported over an MQTT library to the native ESP8266 SDK and of course there’s espduino, a port for an Arduino-plus-ESP combo. He also ported the MQTT module to NodeMCU that we’ll be using today. Thanks, [TuanPM]!

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3D Printing And Modelling On The Fly

May 17, 2016 by Elliot Williams 17 Comments

3D printing is supposed to be about rapid prototyping. Design, print, use, re-design, print, test — iterate until happy. But when you’re laying down filament at 60 mm/s, it can seem anything but rapid.

[Huaishu Peng], [Rundong Wu], and their supervisors at Cornell have come up with a 3D printer that can print almost as fast as you can model, and is able to add and subtract from the model on the fly. The goal is to get an initial model out so quickly that designing and printing can be truly interactive. They look to have succeeded — check out the video below.

3ders.org has a brilliant writeup of the machine that you should also go read once the video’s magic has worn off. There’s a lot going on to make this all work. The printer adds two extra degrees of freedom and a cutter head so that it can make additions and subtractions from the side, and is not constrained to layer-by-layer construction. To get the ABS to cool fast enough to make solid strands, water jets mist it down to temperature just after it’s printed.

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Beyond WD-40: Lubes For The Home Shop

May 17, 2016 by Dan Maloney 134 Comments

If your shop is anything like mine, you’ve got a large selection of colorful cans claiming to contain the best and absolutely only lubricant you’ll ever need. I’ve been sucked in by the marketing more times than I care to admit, hoping that the next product will really set itself apart from the others and magically unstick all the stuck stuff in my mechanical life. It never happens, though, and in the end I generally find myself reaching for the familiar blue and yellow can of WD-40 for just about every job.

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Improved Digital Caliper Interfacing, Including 3D Printed Connector

May 17, 2016 by Donald Papp 42 Comments

[MakinStuff] wrote in to let us know about a project he did for new and improved interfacing to the ubiquitous cheap Chinese digital calipers. Interfacing to this common caliper model is well-trod ground, but his project puts everything about interfacing and reading the data in one place along with some improvements: a 3D printed connector that makes mating to the pads much more stable and reliable, a simple interface circuit for translating the logic levels, and an interrupt-driven sample Arduino sketch to read the data. Making the sketch interrupt-driven means the Arduino never sits and waits for input from the calipers, making it easier have the Arduino do other meaningful work at the same time, ultimately making it easier to incorporate into other projects.

The connector has spaces to insert bare wires to use as contacts for the exposed pads inside the calipers. Add a little hot glue and heat shrink, and you’ll never have to fiddle with a hacked-together connection again.

This common caliper model has been hacked and re-purposed in interesting ways. We’ve seen them used as a Digital Read Out (DRO) on a lathe as well as being given the ability to wirelessly log their data over Bluetooth.

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Bricked Intel Tablet Lives Again

May 17, 2016 by Jenny List 51 Comments

We’ve probably all taken a look at the rash of cheap Intel-Atom-based tablet computers and wondered whether therein lies an inexpensive route to a portable PC. Such limited hardware laden down with a full-fat Windows installation fails to shine, but maybe if we could get a higher-performance OS on there it could be a useful piece of kit.

[donothingloop] has an Intel tablet, a TrekStore Wintron 7, bought for the princely sum of $60. Windows 10 didn’t excite him, so he decided to put Ubuntu on it, or more specifically to put Ubuntu on an SD card to try it on the Wintron before overwriting the Windows installation. His problem with that was a bug in the Baytrail Atom chipset which limits the speed of SD card access and made Ubuntu very slow, and in trying to fix the speed issue he managed to disable a setting in the BIOS which had the effect of bricking the machine. A show-stopper when the BIOS is in a tiny SPI Flash chip and can’t be wiped or restored.

What followed was an epic of desoldering the BIOS chip and reflashing it, though that description makes the process sound deceptively easy. The specification says it is a 1.8V device, so after attempts to flash it using an ESP8266 and then a home-made level-shifter failed, he was stumped. With nothing but a cheap tablet to lose, he tried the chip in a 3.3V programmer, and to his amazement despite the significant overvoltage, it survived. Resoldering the chip to the motherboard presented him with a working tablet that would live to fight another day.

We’d have said that this work might reside in the “Don’t try this at home” category, but since Hackaday readers are exactly the kind of people who do try this kind of thing at home it’s interesting and reassuring to see that it can be done, and to see how someone else did it. A tablet that can be bricked through a mere BIOS setting though is something a manufacturer should be ashamed of.

We like unbricking stories here at Hackaday, something about winning against the odds appeals to us. In the past we’ve covered Blu-ray drives crippled by dodgy DRM and routers rescued with a Raspberry Pi, but the crown has to be taken by the phone rescued with a resistor made using paperclips and pencil lead.

Hackaday Prize Entry: Wirelessly Charged Self-Heating Coffee Mug

May 16, 2016 by Gerrit Coetzee 14 Comments

Many productive hackers bleed a dark ochre. The prevailing theory among a certain group of commenters is that they’re full of it, but it’s actually a healthy sign of a low blood content in the healthy hacker’s coffee stream. [Bharath] is among those who enjoy the caffeinated bean juice on a daily basis. However, he’d suffer from a terrible condition known as cold coffee. To combat this, he built an app-enabled, wirelessly chargeable, self-heating coffee mug.

We know that most hackers don’t start off planning to build objects with ridiculous feature lists, it just happens. Is there an alternate Murphy’s law for this? Any feature that can be added will? The project started off as some low ohm resistors attached to a rechargeable power bank. A insulated flask with a removable inner stainless steel lining was chosen. The resistors were fixed to the outside with a thermal epoxy.

However, how do we control the resistors? We don’t want to burn through our battery right away (which could end up more literally than one would like), so [Bharath] added a Linkit One microcontroller from Seeed Studio. With all this power at his disposal, it was natural to add Bluetooth, a temperature sensor, and app control to the cup.

After getting it all together, he realized that while the insides were perfectly isolated from the liquids held in the flask under normal use, the hole he’d have to cut to connect to the charging circuit would provide an unacceptable ingress point for water. To combat this he added the wireless charging functionality.

With his flask in hand, we’re sure the mood boost from not having to slog through the dregs of a cold container of coffee will produce a measureable improvement in productivity. Video after the break.

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