Year: 2019

Coffee Makes 3D Printing Better

October 14, 2019 by 29 Comments

While we know some 3D printer operators who need coffee, Washington State University is showing an improved PLA material that incorporates used coffee waste. Regular PLA is not known for being especially strong, though It isn’t uncommon for vendors to add things to their PLA to change its characteristics.

The new material containing about 20% coffee waste showed an over 400% increase in toughness (25.24 MJ/m3) versus standard PLA. Why coffee waste? We aren’t sure. They didn’t add grounds, but rather a dry and odorless material left over after coffee grounds are processed for biodiesel production.

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What Better Than A Hexapod?

October 14, 2019 by 10 Comments

What’s more awesome than a normal hexapod robot? What about a MEGA hexapod?

Max the Megapod, a six-legged 3D-printed walking robot, is an open source, Arduino-based, Bluetooth controlled, Scratch programmable creation made possible by [Steven Pendergrast]. The design for Max was based on a previous hexapod project, Vorpal the Hexapod, which has since been built at hundreds of schools worldwide.

Max clocks in at two feet in diameter, expanding to three when sprawled out on the ground. In addition, the hexapod is able to dance, walk, and run as fast as the smaller version, covering ground at twice the speed due to its size.

The scaling for the project – about 200% from the original hexapod – required some creativity, as the goal was for the components to be printed on a modest-sized printer with an 8 inch cube bed. In addition, since Max weighs 9 pounds on average, real bearings (608 Skate bearings) needed to be used for the servo mounts.

The electrical system had to be changed to account for the larger currents drawn by the larger servos (MG958s). and the power distribution harness needed to be redesigned. The current harness take about two hours to build for the larger hexapod, compared to 15 minutes for the original design.

The results are both hilarious and adorable, especially given the endless modifications made to give Max a unique flair. Perhaps a GIGApod could be coming up next?

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This Dry-Ice Powered Fog Machine Is Perfect For Halloween

October 14, 2019 by 19 Comments

The leaves are turning brown, and the spookier season is upon us. If you’re currently working up plans for a top-notch Halloween party, you would do well to consider building a fog machine like this unit from [DIY Machines]!

This fog machine is based around dry ice, so you’ll need to source that from an external supplier. The machine consists of a closed container filled with hot water, inside which is a movable bucket filled with dry ice. By lowering the dry ice into the water, fog is produced.

An Arduino is used to control the bucket, allowing the amount of fog produced to be controlled with a smartphone app. There are also controllable LEDs built in to give the fog a suitably eerie glow. The build relies on a series of 3D printed parts for the mechanism, and features several different nozzle designs for achieving different effects, such as a rising geyser or a thick low-lying fog.

The basic concepts are simple and it’s a build anyone could knock out in a weekend with a 3D printer and an Amazon account. It’s a great way to add to the ambience of Halloween, but of course, that’s not all fog can do. Video after the break.

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A (Mostly) 3D Printed Servo/Gear Reduction

October 14, 2019 by 5 Comments

This servo/gear reduction was assembled with almost all 3D-printed parts. Apart from a brushed 36 V DC-motor, a stainless steel shaft, and screws for holding the servo together, the only other non-printed part is the BTS7960B motor driver.

Some interesting stats about the plastic servo – its stall torque is about 55 kg/cm, reaching a peak current draw of 18 A when using a 6s LiPo battery outputting 22-24 V. The shaft rotates using two 20 mm holes and lubrication. (Ball bearings were originally in the design, but they didn’t arrive on time for the assembly.)

The holes of the gears are 6.2 mm in diameter in order to fit around the shaft, although some care is taken to sand or fill the opening depending on the quality of the 3D print.

This isn’t [Brian Brocken]’s only attempt at 3D-printing gears. He’s also built several crawling robots, a turntable, and a wind up car made entirely from acrylic. The .stl files for the project are all available online for anyone looking to make their own 3D-printed servo gears.

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Linux Fu: Python GUIs For Command Line Programs (Almost) Instantly

October 14, 2019 by 7 Comments

Not every programmer likes creating GUI code. Most hacker types don’t mind a command line interface, but very few ordinary users appreciate them. However, if you write command line programs in Python, Gooey can help. By leveraging some Python features and a common Python idiom, you can convert a command line program into a GUI with very little effort.

The idea is pretty simple. Nearly all command line Python programs use argparse to simplify picking options and arguments off the command line as well as providing some help. The Gooey decorator picks up all your options and arguments and creates a GUI for it. You can make it more complicated if you want to change specific things, but if you are happy with the defaults, there’s not much else to it.

At first, this article might seem like a Python Fu and not a Linux Fu, since — at first — we are going to focus on Python. But just stand by and you’ll see how this can do a lot of things on many operating systems, including Linux.

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Hacking Diabetes Hack Chat

October 14, 2019 by 2 Comments

Join us on Wednesday, October 16 at noon Pacific for the Hacking Diabetes Hack Chat with Dana Lewis!

When your child is newly diagnosed with Type 1 diabetes (T1D), everyone is quick to point out, “It’s a great time to be a diabetic.” To some degree, that’s true; thanks to genetically engineered insulin, more frequent or even continuous glucose monitoring (CGM), and insulin infusion pumps, diabetics can now avoid many of the truly terrifying complications of a life lived with chronically elevated blood glucose, like heart disease, kidney failure, blindness, and amputations.

Despite these advances, managing T1D can be an overwhelming task. Every bite of food, every minute of exercise, and every metabolic challenge has to be factored into the calculations for how much insulin to take. Diabetics learn to “think like a pancreas,” but it’s never good enough, and the long-promised day of a true artificial pancreas always seems to remain five years in the future.

Dana Lewis is one diabetic who decided not to wait. After realizing that she could get data from her CGM, she built a system to allow friends and family to monitor her blood glucose readings remotely. With the addition of a Raspberry Pi and some predictive algorithms, she later built an open-source artificial pancreas, which she uses every day. And now she’s helping others take control of their diabetes and build their own devices through OpenAPS.org.

Join us on the Hack Chat as Dana drops by to discuss OpenAPS and her artificial pancreas. We’ll find out what her background is – spoiler alert: she wasn’t a hacker when she started this – what challenges she faced, the state of the OpenAPS project, and where she sees the artificial pancreas going.

join-hack-chatOur Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, October 16 at 12:00 PM Pacific time. If time zones have got you down, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

[Dana Lewis image source: GeekWire]

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The MorningRod Wants Your Mornings Easier, Not Harder

October 14, 2019 by 19 Comments

Curtains are about as simple as household devices get, but they can be remarkably troublesome to automate. Everyone’s window treatments are slightly different, which frustrates a standardized solution. [dfrenkel] has a passion for DIY and wanted his mornings flooded with sunlight for more peaceful awakenings, so the MorningRod Smart Curtain Rod was born.

Replacing the curtain rod with aluminum extrusion and 3D printed fixtures goes a long way towards standardizing for automation.

MorningRod’s design takes advantage of affordable hardware like aluminum extrusions and 3D printed parts to create a system that attempts to allow users to keep their existing curtains as much as possible.

The curtain rod is replaced with aluminum extrusion. MorningRod borrows ideas from CNC projects to turn the curtain rod into a kind of double-ended linear actuator, upon which the curtains are just along for the ride. An ESP32 serves as the brains while a NEMA17 stepper motor provides the brawn. The result is a motorized curtain opening and closing with a wireless interface that can be easily integrated into home automation projects.

[dfrenkel] is offering a kit, but those who would prefer to roll their own should check out the project page on Thingiverse.