A Dead Macbook GPU Shouldn’t Stop You, With This BGA Soldering Hack

June 28, 2020 by Jenny List 42 Comments

On some 2011 Macbook Pro models, there is a tendency for the Radeon GPU to fail. This should mean game over for the computer, but surprisingly salvation is offered by its having not one but two GPUs on board. The Intel processor also has a GPU, and Apple use a pile of logic in an FPGA to switch at will between them. The community have produced fresh FPGA code to revive a dead Mac on its Intel GPU, but at the expense of losing brightness control. [Ayilm1] has brought back the brightness with a clever BGA reworking hack that gains access to a brightness control line present on the Intel BD82HM65 Platform Controller Hub chip but not used in the Macbook.

We’re used to impressive soldering work here at Hackaday, and we’ve seen our share of wiring direct to the balls on an upturned BGA chip. This is a similar idea but at another level, as a section of the top insulation on an in-place BGA is removed to expose the microvia above the ball carrying the required signal. A tiny wire is soldered to the exposed pad and taken to a piece of copper tape stuck down to provide mechanical strength, and a piece of enameled copper wire is run from that to the other side of the PCB where lies its destination. It comes with FPGA code to take advantage of it, but even for non-Macbook owners, it’s an extremely impressive piece of work. It’s not the first fine-soldering Macbook fix we’ve seen, either.

Thanks [lightpink784] for the tip.

Hacking A ThinkPad USB-C Adapter

June 28, 2020 by Lewin Day 29 Comments

USB-C has brought the world much more powerful charging options in a slimline connector. With laptop chargers and portable battery packs using the standard, many with older hardware are converting their devices over to work with USB-C. [victorc] was trying to do just that, purchasing an adapter cable to charge a ThinkPad. Things didn’t quite work out of the box, so some hacking was required.

The problem was the power rating of the adapter cable, versus the battery pack [victorc] was trying to use. In order to allow the fastest charging rates, the adapter cable features a resistor value which tells the attached Lenovo laptop it can draw up to 90 W. The battery pack in question could only deliver 45 W, so it would quickly shut down when the laptop tried to draw above this limit.

To rectify this, [victorc] looked up the standard, finding the correct resistor value to set the limit lower. Then, hacking open the cable, the original resistor on the Lenovo connector was removed, and replaced with the correct value. With this done, the cable works perfectly, and [victorc] is able to charge their laptop on the go.

For all the benefits USB-C has brought, there’s been plenty of consternation, too. Whether this clears up, only time will tell!

DIY Hand Mixer Whips Coffee Into Shape

June 27, 2020 by Kristina Panos 13 Comments

Along with the substantial rise in bread baking over the last few months, many people have been whipped into a frenzy over this tasty-looking frothy coffee beverage called Dalgona. It’s like a caffeinated meringue made from instant coffee, sugar, boiling water, and a whole lot of air that is then spooned onto milk or milk and ice.

Sure, you can use a whisk to mix it up if you don’t mind doing so continuously and vigorously for at least a full three minutes. [HimanshuS8] quickly got tired of making his wife’s coffee this way, and designed a small electric hand mixer especially for this task. [HimanshuS8] happens to be a hardware design engineer, which is why it looks so minimalist and beautiful.

The inside is just as beautiful, mixing junk bin parts like the 6 V motor from a cassette deck with printed gears and beaters. At the risk of reviving an old debate, we hope [HimanshuS8] used food-safe filament for those. If you replicate this, you could try to design it around standard metal beaters instead. Check out the demo after the break while you wait for the water to boil.

Coffee makes everything better, including 3D prints — the high cellulose content in coffee waste has been shown to drastically improve print strength.

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433 On A Stick

June 27, 2020 by Jenny List 15 Comments

Cheap 433 MHz wireless switches are a tempting way to enter the world of home automation, but without dedicated hardware, they can be less easy to control from a PC. That’s the position [TheStaticTurtle] was in, so the solution was obvious. Build a USB 433 MHz transceiver.

At the computer end is a CH340 USB-to-serial chip and the familiar ATmega328 making this a compact copy of the Arduino. At the RF end are a pair of modules for transmit and receive, unexpectedly with separate antennas. This device is a second revision, after initial experiments with a single antenna connector and an RF switch proved not to work. On the software side the Arduino uses the rc-switch library, while on the PC side there’s a Python library to make sense of it all. The code and hardware files are all on GitHub, should you wish to experiment.

The problem of making a single antenna transceiver is not for the faint-hearted RF engineer, as while diode switches seem on paper to deliver the goods, they can be extremely difficult to get right and preserve linearity. We’re curious that a transceiver module wasn’t used instead, but we’re guessing that cost played a significant part in the equation.

Over the years we’ve featured quite a few fascinating 433 MHz projects, like this TP-Link router conversion.

Comparing Bare Silicon On Two Game Boy Audio Chips

June 27, 2020 by Al Williams 2 Comments

We always look forward to a new blog post by [Ken Shirriff] and this latest one didn’t cure us of that. His topic this time? Comparing two Game Boy audio chips. People have noticed before that the Game Boy Color sounds very different than a classic Game Boy, and he wanted to find out why. If you know his work, you won’t be surprised to find out the comparison included stripping the die out of the IC packaging.

[Ken’s] explanation of how transistors, resistors, and capacitors appear on the die are helpfully illustrated with photomicrographs. He points out how resistors are notoriously hard to build accurately on a production IC. Many differences can affect the absolute value, so designs try not to count on exact values or, if they do, resort to things like laser trimming or other tricks.

Capacitors, however, are different. The exact value of a capacitor may be hard to guess beforehand, but the ratio of two or more capacitor values on the same chip will be very precise. This is because the dielectric — the oxide layer of the chip — will be very uniform and the photographic process controls the planar area of the capacitor plates with great precision.

We’ve decapsulated chips before, and we have to say that if you are just starting to look at chips at the die level, these big chips with bipolar transistors are much easier to deal with than the fine and dense geometries you’d find even in something like a CPU from the 1980s.

We always enjoy checking in with [Ken]. Sometime’s he’s taking apart nuclear missiles. Sometimes he is repairing an old computer. But it is always interesting.

Variable Mirror Changes Shape Under Pressure

June 27, 2020 by Dan Maloney 10 Comments

Unless you’re in a carnival funhouse, mirrors are generally dead flat and kind of boring. Throw in some curves and things get interesting, especially when you can control the curve with a touch of your finger, as with this variable surface convex mirror.

The video below starts off with a long but useful review of conic constants and how planes transecting a cone can create circles, parabolas, or ellipses depending on the plane’s angle. As [Huygens Optics] explains, mirrors ground to each of these shapes have different properties, which makes it hard to build telescopes that work at astronomical and terrestrial distances. To make a mirror that works over a wide range of distances, [Huygens Optics] built a mirror from two pieces of glass bonded together to form a space between the front and rear surface. The front surface, ground to a spherical profile, can be deformed slightly by evacuating the plenum between the two surfaces with a syringe. Atmospheric pressure bends the thinner front surface slightly, changing the shape of the mirror.

[Huygens Optics] also built an interferometer to compare the variable mirror to a known spherical reference. The data from the interferometer was fed to a visualization package that produced maps of the surface shape, which you can easily see changing as the pressure inside the mirror changes. Alas, a deeper dive into the data showed the mirror to be less than perfect, but it’s fascinating to think that a mirror can flex enough to change from elliptical to almost parabolic with nothing more than a puff of air.

We’ve seen a couple of interesting efforts from [Huygens Optics] before, including this next-level spirit level. He’s not all about grinding glass, though — witness this investigation into discriminating metal detectors.

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What Does The Bat Say? Tune In With This Heterodyne Detector

June 27, 2020 by Sven Gregori 29 Comments

Bats are fascinating animals, and despite all the myth and creepiness surrounding them, they really remind one more of a drunk bird lost in the night sky than the blood-sucking creature they’re often made out to be. Of course, some really fall into that category, and unlike actual birds, bats don’t tend to grace us with their singsong — at least not in ways audible for us humans. But thanks to bat detectors, we can still pick up on it, and [Marcel] recently built a heterodyne bat detector himself.

Bat Detector in its enclosure — The bat detector (and an insight to the beauty of German language, where a bat is a *flutter mouse)*

The detector is made with a 555, an MCP6004 op amp, and a 4066 analog switch — along with a bunch of passives — and is neatly packed into a 3D-printed case with a potentiometer to set the volume and center frequency for the detection. The bat signal itself is picked up by a MEMS microphone with a frequency range [Marcel] found suitable for the task. His write-up also goes in all the mathematics details regarding heterodyning, and how each component plays into that. The resulting audio can be listened to through a headphone output, and after putting together an adapter, can also be recorded from his smartphone. A sample of how that sounds is added in his write-up, which you can also check out after the break.

In case you want to give it a try yourself, [Marcel] put all the design files and some LTSpice simulations on the project’s GitHub page. If you are curious about bat detectors in general and want to read more about them, follow [Pat Whetman] down that rabbit hole, or have a look at this one made in Python for something more software-focused.

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