Upgrading A Hackerspace’s Shelving

June 13, 2013 by Brian Benchoff 54 Comments

shelving

Shelving is probably one of the most underappreciated items in the shop. Think about it; would you rather have a place to store boxes, or a fancy new thickness planer, laser cutter, or pick and place machine. The folks over at the 23B hackerspace were growing tired of their disintegrating Ikea shelving unit and decided to make some shelves. They didn’t phone this one in, either: these shelves will be around far longer than you or I.

[Chris], the creator of these wonderfully useful pieces of metal, was inspired by a video featuring [Jamie Hyneman] of Mythbusters fame. An entire 80 foot section of M5 Industries, [Jamie]’s shop, is covered in shelving units constructed out of square steel tubing, put together in a way that’s easy to construct and able to handle amazing amounts of random stuff.

The new shelves for the 23B shop follow a similar design as the shelves over at M5, only a bit smaller in scale. It’s a wonderful beginner’s project for a welding and fabrication class, and more than sturdy enough to handle a few pull-ups.

AuPod, The Solid Gold IPod Nano Watch

June 13, 2013 by Brian Benchoff 4 Comments

The 6th generation iPod nano makes a wonderful watch, but something milled out of aluminum doesn’t lend itself to more formal events. [Ted] liked the idea of an iPod nano watch, but wanted to kick things up a notch and fabricate an 18k gold iPod nano. It took 500 hours and $2500 in materials, but we’d say it’s worth it.

The new 18k gold enclosure for the watch was fabricated using the lost wax casting method. First, all the electronics and buttons were removed from the iPod, then a negative mold was made in silicone rubber. A positive wax mold was made with the silicon mold, and finally another negative mold – this time in plaster – was made by vaporizing the positive wax mold in a furnace.

[Ted] used two one-ounce coins as the source of gold for his nano enclosure, spun into the plaster mold. From there, it’s just a simple but tedious matter of cutting the sprues off, shaping, filing, buffing, and polishing. With a new leather strap, the iPod is reassembled in its new enclosure.

Wonderful work, and amazingly impressive from someone who doesn’t consider himself a jeweler.

Building A Strandbeest

June 13, 2013 by Brian Benchoff 8 Comments

flexing-jansen-mechanism

[Jeremy] may have given up on his big hexapod project, but that doesn’t mean he’s out of the world of legged robots just yet. He’s embarked on another project, much more elegant and beautiful than a simple hexapod. This time, he’s building a Strandbeest, the same machine designed by walking machine extraordinaire [Theo Jansen].

Coming up with the correct lengths and joints of a Strandbeest leg linkage isn’t something you can just pull out of your head, so after [Jeremy] found the inspiration for his new project he dug into the related literature on Strandbeest legs. He found the work of [Dominique Studer] and set to work making his own mechanical legs.

Right now, [Jeremy] has a prototype of the Strandbeest leg linkage made out of wood. It still needs a little bit of work, but soon enough there will be a PVC pipe Mountainbeest trolling the backwoods near [Jeremy]’s house.

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Building A Digital Scale From Scratch

June 12, 2013 by Brian Benchoff 13 Comments

duplo

[Raivis] was given a particular task at his university – find a way to measure how many Duplo bricks are stacked together. There are a number of ways to do this, everything from computer vision to using a ruler, but [Raivis] chose a much more educational method. He built a digital scale from scratch out of a strain gauge and a Wheatstone bridge. The build log is immensely educational and provides some insight into the challenges of weighing things digitally.

A strain gauge is a simple piece of equipment, just a small force sensitive resistor. When attached to a metal bar and a force is applied, the resistance inside the strain gauge changes, but not by much. There’s only a few micro Ohms difference between the minimum and maximum of [Raivis]’ load cell, so he needed a way to measure very slight changes in resistance.

The solution was a Wheatstone bridge, or four resistors arranged in a square. When one of the resistors in the bridge is replaced with a strain gauge, very small changes in resistance can be measured.

With a custom ‘duino amplifier shield, [Raivis] can measure the resistance of his load cell with 10-bit resolution, or a maximum weight of 1.32 kg with a resolution of two and a half grams. A single duplo block weighs about 12 grams, so we’ll call this one a success.

Loading Atari Games From An SD Card

June 12, 2013 by Brian Benchoff 16 Comments

Atari

They’re not a 2600, but the Atari 400, 800 and 1200 are awesome computers in their own right. With only BASIC built in to the ROM, they’re not especially useful or fun, as [Jeroen] found out when he acquired an 800 with a broken tape drive. There are options that allow you to load emulator files from a PC, but [Jeroen] wanted something more compact. He came up with a way to load games and apps off an SD card using a simple microcontroller.

The 400, 800, and 1200 each have a port that allows the computer to talk to printers, modems, disk drives, and load games. There are already a few circuits around that connect the SIO port to a computer so games can be loaded, but [Jeroen] wanted a more compact and portable solution for his 800.

What he came up with is actually pretty simple; just an Arduino, SD card, and an LCD display that allows him to browse the directory on the SD card and load it into the 800’s memory.

A lot of folks over on the Atariage forums are really impressed with [Jeroen]’s work, and would like to get their hands on one of these boards themselves. The project isn’t done just yet – [Jeroen] still needs to make a case for his device – but hopefully he’ll be spinning a few boards up in the coming months.

You can see a pair of videos of the device in action below.

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Giving An RC Tank A Fire Control Computer

June 11, 2013 by Brian Benchoff 29 Comments

tank

[Vincent] plays around with remote control tanks, and even though his current model is a WWII-era armor piece, he’d still like modern accoutrements such as a fire control computer and laser sighting for his main gun. His latest project did just that (French, Google translation) with the help of an Arduino, a few modifications to the receiver, and an IR rangefinder.

The stock RC tank includes servos to move the turret and the requisite electronics to fire an Airsoft gun. The precision of the mechanical movements inside the turret weren’t very precise, though, so [Vincent] had to gear down the servos to turn large movements into slight adjustments. After that, he installed an IR rangefinder and laser diode onto the barrel that allowed the gun to sight a target and read its distance.

After some experimentation with the rangefinder and laser, [Vincent] plotted data from firing a few BBs at a whole bunch of distances and targets. The graph came out fairly linear, and after plugging this into a graphing calculator, he was able to find an equation that took into account the distance and angle so the Arduino-powered fire control computer would hit its mark.

The accuracy of the gun is very impressive, all things considered. [Vincent] is able to accurately fire BBs downrange and hit an 8×12 cm target at five meters. You can check out that action below.

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An Interview With Shapeways

June 11, 2013 by Brian Benchoff 11 Comments

shape

It seems [Andrew] is an up and coming historian for the world of 3D printing. We’ve seen him interview the creator of Slic3r, but this time around he’s headed over to Eindhoven, Netherlands to interview the community manager for Shapeways, [Bart Veldhuizen].

Unlike the RepRaps, Ultimkers, and Makerbots, Shapeways is an entirely different ecosystem of 3D printing. Instead of building a machine that requires many hours of tinkering, you can just upload a model and have a physical representation delivered to your door in a week. You can also upload objects for others to buy. Despite these competing philosophies, [Bart] doesn’t see Shapeways as encroaching on the homebrew 3D printers out there; they serve different markets, and competition is always good.

Unfortunately, [Andrew] wasn’t allowed to film on the Shapeways factory floor. Proprietary stuff and whatnot, as well as a few certain ‘key words’ that will speed your customer support request up to the top of the queue.

As for how Shapeways actually produces hundreds of objects a day, [Andrew] learned that individual orders are made in batches, with several customer’s parts made in a single run. While most of the parts made by Shapeways are manufactured in-house, they do outsource silver casting after making the preliminary positive mold.

As for the future, a lot of customers are asking about mixed media, with plastic/nylon combined with metal being at the top of the list. It’s difficult to say what the future of 3D printing will be, but [Bart] makes an allusion to cell phones from 10 years ago. In 2003, nobody had smartphones, and now we have an always-on wireless Internet connection in our pockets. Given the same rate of technological progress, we can’t wait to see what 3D printing will be like in 10 years, either.