Author: Bryan Cockfield

1845 Articles

Automating 3D Printer Support Hardware

June 6, 2024 by 22 Comments

While 3D printers have evolved over the past two decades from novelties to powerful prototyping tools, the amount of support systems have advanced tremendously as well. From rudimentary software that required extensive manual input and offered limited design capabilities, there’s now user-friendly interfaces with more features than you could shake a stick at. Hardware support has become refined as well with plenty of options including lighting, ventilation, filament recycling, and tool changers. It’s possible to automate some of these subsystems as well like [Caelestis Workshop] has done with this relay control box.

This build specifically focuses on automating or remotely controlling the power, enclosure lighting, and the ventilation system of [Caelestis Workshop]’s 3D printer but was specifically designed to be scalable and support adding other features quickly. A large power supply is housed inside of a 3D printed enclosure along with a Raspberry Pi. The Pi controls four relays which are used to control these various pieces hardware along with the 3D printer. That’s not the only thing the Pi is responsible for, though. It’s also configured to run Octoprint, a piece of open-source software that adds web interfaces for 3D printers and allows their operation to be monitored and controlled remotely too.

With this setup properly configured, [Caelestis Workshop] can access their printer from essentially any PC, monitor their prints, and ensure that ventilation is running. Streamlining the print process is key to reducing the frustration of any 3D printer setup, and this build will go a long way to achieving a more stress-free environment. In case you missed it, we recently hosed a FLOSS Weekly episode talking about Octoprint itself which is worth a listen especially if you haven’t tried this piece of software out yet.

2024 Business Card Challenge: Tiny MIDI Keyboard

June 6, 2024 by 17 Comments

The progress for electronics over the past seven decades or so has always trended towards smaller or more dense components. Moore’s Law is the famous example of this, but even when we’re not talking about transistors specifically, technology tends to get either more power efficient or smaller. This MIDI keyboard, for example, is small enough that it will fit in the space of a standard business card which would have been an impossibility with the technology available when MIDI first became standardized, and as such is the latest entry in our Business Card Challenge.

[Alana] originally built this tiny musical instrument to always have a keyboard available on the go, and the amount of features packed into this tiny board definitely fits that design goal. It has 18 keys with additional buttons to change the octave and volume, and has additional support for sustain and modulation as well. The buttons and diodes are multiplexed in order to fit the IO for the microcontroller, a Seeed Studio Xiao SAMD21, and it also meets the USB-C standards so it will work with essentially any modern computer available including most smartphones and tablets so [Alana] can easily interface it with Finale, a popular music notation software.

Additionally, the project’s GitHub page has much more detail including all of the Arduino code needed to build a MIDI controller like this one. This particular project has perhaps the best size-to-usefulness ratio we’ve seen for compact MIDI controllers thanks to the USB-C and extremely small components used on the PCB, although the Starshine controller or these high-resolution controllers are also worth investigating if you’re in the market for compact MIDI devices like this one.

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Using The Moiré Effect For Unique Clock Face

June 3, 2024 by 13 Comments

If you’ve ever seen artifacts on a digital picture of a computer monitor, or noticed an unsettling shifting pattern on a TV displaying someone’s clothes which have stripes, you’ve seen what’s called a Moiré pattern where slight differences in striping of two layers create an emergent pattern. They’re not always minor annoyances though; in fact they can be put to use in all kinds of areas from art to anti-counterfeiting measures. [Moritz] decided to put a few together to build one of the more unique clock displays we’ve seen.

The clock itself is made of four separate Moiré patterns. The first displays the hours with a stretching pattern, the second and third display the minutes with a circular pattern, and the seconds are displayed with a a spiral type. The “hands” for the clock are 3D printed with being driven by separate stepper motors with hall effect sensors for calibration so that the precise orientation of the patterns can be made. A pair of Arduinos control the clock with the high-accuracy DS3231 module keeping track of time, and [Moritz] built a light box to house the electronics and provide diffuse illumination to the display.

Moiré patterns can be used for a number of other interesting use cases we’ve seen throughout the years as well. A while back we saw one that helps ships navigate without active animations or moving parts and on a much smaller scale they can also be used for extremely precise calipers.

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Noodles Time Themselves While Cooking

May 30, 2024 by 24 Comments

Despite the name, so-called “instant” noodles still need to sit for a few minutes before they’re actually ready to eat. Most people would likely use a simple kitchen timer to let them know when it’s time to chow down, but this unique mechanical timer uses the weight of the noodles themselves to power a timing mechanism.

The timer acts in much the same way that a pendulum clock would, in that a weight provides the energy to drive the clock’s mechanism which releases that energy in discrete steps. Besides a few metal parts and some magnets, the majority of the clock is 3D printed with a small platform on the side where the noodles rest. As the platform falls the weight drives the clock mechanism which will finally alert the user when they finish their descent three minutes later with the help of a small bell. There’s even an analog display which shows the number of minutes remaining before the noodles are ready to eat.

As far as single-purpose kitchen appliances go, this is one that we might find ourselves sacrificing some counter space for not only for the usefulness but also for the aesthetic appeal of the visible clock movements and high-quality design. It could even go beside the automatic ramen cooker for when we’re too busy (or lazy) to even boil the water for instant noodles ourselves.

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Clock Mixes Analog, Digital, Retrograde Displays

May 30, 2024 by 6 Comments

Unique clocks are a mainstay around here, and while plenty are “human readable” without any instruction, there are a few that take a bit of practice before someone can glean the current time from them. Word clocks are perhaps on the easier side of non-traditional displays but at the other end are binary clocks or even things like QR code clocks. To get the best of both worlds, though, multiple clock faces can be combined into one large display like this clock build from [imitche3].

The clock is actually three clocks in one. The first was inspired by a binary clock originally found in a kit, which has separate binary “digits” for hour, minute, and second and retains the MAX 7219 LED controller driving the display. A standard analog clock rests at the top, and a third clock called a retrograde clock sits at the bottom with three voltmeters that read out the time in steps. Everything is controlled by an Arduino Nano with the reliable DS3231 keeping track of time. The case can be laser-cut or 3D printed and [imitche3] has provided schematics for both options.

As far as clocks builds go, we always appreciate something which can be used to tell the time without needing any legends, codes, or specialized knowledge. Of course, if you want to take a more complex or difficult clock face some of the ones we’re partial to are this QR code clock which needs a piece of hardware to tell the time that probably already has its own clock on it.

Play Giant Tetris On Second-Floor Window

May 28, 2024 by 11 Comments

Sometimes it seems like ideas for projects spring out of nothingness from a serendipitous set of circumstances. [Maarten] found himself in just such a situation, with a combination of his existing Tetris novelty lamp and an awkwardly-sized window on a second-floor apartment, he was gifted with the perfect platform for a giant playable Tetris game built into that window.

To make the giant Tetris game easily playable by people walking by on the street, [Maarten] is building as much of this as possible in the browser. Starting with the controller, he designed a NES-inspired controller in JavaScript that can be used on anything with a touch screen. A simulator display was also built in the browser so he could verify that everything worked without needing the giant display at first. From there it was on to building the actual window-sized Tetris display which is constructed from addressable LEDs arranged in an array that matches the size of the original game.

There were some issues to iron out, as would be expected for a project with this much complexity, but the main thorn in [Maarten]’s side was getting his controller to work in Safari on iPhones. That seems to be mostly settled and there were some other gameplay issues to solve, but the unit is now working in his window and ready to be played by any passers-by, accessed by a conveniently-located QR code. Tetris has been around long enough that there are plenty of unique takes on the game, like this project from 2011 that uses Dance Dance Revolution pads for controllers.

Connecting (And Using) High-Capacity Batteries In Parallel

May 27, 2024 by 14 Comments

For those willing to put some elbow grease into it, there is an almost unlimited supply of 18650 lithium ion batteries around for cheap (or free) just waiting to be put into a battery pack of some sort. Old laptop and power tool batteries are prime sources, as these often fail because of one bad cell while the others are still perfectly usable. [limpkin] built a few of these battery packs and now that he’s built a few, he’s back with a new project that allows him to use four custom packs simultaneously.

The problem with using different battery packs in parallel is that unless the batteries are charged to similar voltages, they could generate a very high and potentially dangerous amount of current when connected in parallel. This circuit board, powered by a small ATtiny microcontroller, has four XT60 connectors for batteries and a fifth for output. It then watches for current draw from each of the batteries and, using a set of solid-state relays, makes sure that no dangerous over-current conditions occur if the batteries are connected with mismatched voltages. The code for the microcontroller is available on this GitHub page as well.

An array of batteries with a balancing system like this has a number of uses, from ebikes to off-grid power solutions, and of course if you build your own packs you’ll also want to build a cell balancer of some sort as well. Batteries go outside the realm of theory and into that of chemistry, so we’ll also provide a general warning about working in potentially dangerous situations without specialized knowledge, but you can see how [limpkin] built his original packs here if you want to take a look at one person’s strategy for repurposing old cells.

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