Seven Segments, But Not As We Know Them

October 6, 2022 by Donald Papp 11 Comments

We’ve seen a lot of clever re-imagining of the classic 7-segment display, and proving there is still room for something new is [Jack]’s 7-segment “DigiTag” display.

This 3D printable device has a frame into which is slotted three sliders. These sliders can be adjusted individually, mixing and matching the visibility of colored and uncolored areas, to create digits 0-9. We’ve seen some unusual 7-segment-inspired displays before, using from one motor for the whole digit to ones that need one motor per segment, but nothing quite like this approach.

While this particular design relies on the user to manually “dial in” each digit, the resulting key-like assembly (and unique shape for each digit) seems like it could have some interesting applications — a puzzle box design comes to mind.

If you have any ideas of your own on how this could be used, don’t keep them to yourself! Let us know in the comments, below.

In A Way, 3D Scanning Is Over A Century Old

October 2, 2022 by Donald Papp 23 Comments

In France during the mid-to-late 1800s, one could go into François Willème’s studio, sit for a photo session consisting of 24 cameras arranged in a circle around the subject, and in a matter of days obtain a photosculpture. A photosculpture was essentially a sculpture representing, with a high degree of exactitude, the photographed subject. The kicker was that it was both much faster and far cheaper than traditional sculpting, and the process was remarkably similar in principle to 3D scanning. Not bad for well over a century ago.

This article takes a look at François’ method for using the technology and materials of the time to create 3D reproductions of photographed subjects. The article draws a connection between photosculpture and 3D printing, but we think the commonality with 3D scanning is much clearer.

Continue reading “In A Way, 3D Scanning Is Over A Century Old” →

Rib Cage Lamp Kicks It Up A Notch With Party Mode

October 1, 2022 by Donald Papp 8 Comments

We think [Michelle]’s sound-reactive rib cage lamp turned out great, and the photos and details around how it was made are equally fantastic. The lamp is made of carved and waxed wood, and inside is a bundle of LED lighting capable of a variety of different color palettes and patterns, including the ability to react to sound. Every rib cage should have a party mode, after all.

The LED strip is fashioned into an atom-like structure.

Turns out that designing good rib cage pieces is a bigger challenge than one might think. [Michelle]’s method was to use an anatomical 3D model as reference, tracing each piece so that it could be cut from a flat sheet of wood.

The resulting flat pieces then get assembled into a stack, with each rib pointed downward at a roughly 20 degree angle. This process is a neat hack in itself: instead of drilling holes all at exactly the same angle, [Michelle] simply made the holes twice the diameter of the steel rod they stack on. The result? The pieces angle downward on their own.

The LED lighting is itself a nice piece of work. The basic structure comes from soldered solid-core wire. The RGB LED strip gets wound around that, then reinforced with garden wire. The result is an atomic-looking structure that sits inside the rib cage. An ESP32 development board drives everything with the FastLED library.

Code for everything, including the sound-reactive worky bits, which rely on an INMP441 I²C microphone module is all available on GitHub. And if you want to make your own sound-reactive art, make sure to check out these arms as well.

Want to see the rib cage in action? A short demo video is embedded below that demonstrates the sound reactivity. Equally applicable to either party or relaxation modes, we think.

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When 3D Printing Gears, It Pays To Use The Right Resin

September 26, 2022 by Donald Papp 9 Comments

There are plenty of resins advertised as being suitable for functional applications and parts, but which is best and for what purpose?

According to [Jan Mrázek], if one is printing gears, then they are definitely not all the same. He recently got fantastic results with Siraya Tech Fast Mecha, a composite resin that contains a filler to improve its properties, and he has plenty of pictures and data to share.

[Jan] has identified some key features that are important for functional parts like gears. Dimensional accuracy is important, there should be low surface friction on mating surfaces, and the printed objects should be durable. Of course, nothing beats a good real-world test. [Jan] puts the resin to work with his favorite method: printing out a 1:85 compound planetary gearbox, and testing it to failure.

The results? The composite resin performed admirably, and somewhat to his surprise, the teeth on the little gears showed no signs of wear. We recommend checking out the results on his page. [Jan] has used the same process to test many different materials, and it’s always updated with all tests he has done to date.

Whether it’s working out all that can go wrong, or making flexible build plates before they were cool, We really admire [Jan Mrázek]’s commitment to getting the most out of 3D printing with resin.

Giving Environmental Readouts Some Personality

September 25, 2022 by Donald Papp 4 Comments

Air Quality Index for one’s region can be a handy thing to know, but it’s such a dry and humorless number, isn’t it? Well, all that changes with [Andrew Kleindolph]’s AQI Funnies: a visual representation of live AQI data presented by a friendly ghost character in a comic panel presentation. The background, mood, and messaging are all generated to match the current conditions, providing some variety (and random adjectives) to spruce things up.

We love the attention paid to the super clean presentation, and the e-paper screen looks fantastic. Inside the unit is a Raspberry Pi using Python to talk to the AirNow.gov API to get local conditions and update every four hours (AirNow also has a number of useful-looking widgets, for those interested.)

The enclosure is 3D printed, and [Andrew] uses a Witty Pi for power management and battery conservation. The display is a color e-paper display that not only looks great, but has the advantage of not needing power unless the display is updating. The Pi can be woken up to update the screen with new info when needed, but otherwise can spend its time asleep.

[Andrew] has a knack for friendly presentations of information with an underlying seriousness, as we saw with his friendly reminders about nasty product recalls.

3D-Printable Sculpture Shows Off Unpredictable Order Of Chains

September 25, 2022 by Donald Papp 7 Comments

[davemoneysign] designed this fascinating roller chain kinetic sculpture, which creates tumbling and unpredictable patterns and shapes as long as the handle is turned; a surprisingly organic behavior considering the simplicity and rigidity of the parts.

3D-printed, with a satisfying assembly process.

The inspiration for this came from [Arthur Ganson]’s Machine With Roller Chain sculpture (video, embeded below). The original uses a metal chain and is motor-driven, but [davemoneysign] was inspired to create a desktop and hand-cranked manual version. This new version is entirely 3D-printed, and each of the pieces prints without supports.

According to [davemoneysign], the model works well with a chain of 36 links, but one could easily experiment with more or fewer and see how that changes the results. Perhaps with the addition of a motor this design could be adapted into something like this chains-and-sprockets clock?

You can see [Arthur Ganson]’s original in action in the video embedded below. It demonstrates very well the piece’s chaotic and unpredictable — yet oddly orderly — movement and shapes. Small wonder [davemoneysign] found inspiration in it.

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Adding A Third Wheel (And Speed Boost) To An Electric Scooter

September 24, 2022 by Donald Papp 7 Comments

The story of how [Tony]’s three-wheeled electric scooter came to be has a beginning that may sound familiar. One day, he was browsing overseas resellers and came across a new part, followed immediately by a visit from the Good Ideas Fairy. That’s what led him to upgrade his DIY electric scooter to three wheels last year, giving it a nice speed boost in the process!

The part [Tony] ran across was a dual brushless drive unit for motorizing a mountain board. Mountain boards are a type of off-road skateboard, and this unit provided two powered wheels in a single handy package. [Tony] ended up removing the rear wheel from his electric scooter and replacing it with the powered mountain board assembly.

He also made his own Arduino-based interface to the controller that provides separate throttle and braking inputs, because the traditional twist-throttle of a scooter wasn’t really keeping up with what the new (and more powerful) scooter could do. After wiring everything up with a battery, the three-wheeled electric scooter was born. It’s even got headlights!

[Tony]’s no stranger to making his own electric scooters, and the fact that parts are easily available puts this kind of vehicular experimentation into nearly anybody’s hands. So if you’re finding yourself inspired, why not order some stuff, bolt that stuff together, and go for a ride where the only limitation is personal courage?