Copper Bling Keeps Camera Chill

September 25, 2024 by Dan Maloney 4 Comments

Every action camera these days seems prone to overheating and sudden shutdowns after mere minutes of continuous operation. It can be a real pain, especially when the only heat problem a photographer might face back in the day was fogged film from storing a camera in a hot car. Then again, the things a digital camera can do while it’s not overheated are pretty amazing compared to analog cameras. Win some, lose some, right?

Maybe not. [Zachary Tong], having recently acquired an Insta360 digital camera, went to extremes to solve its overheating problem with this slick external heat sink project. The camera sports two image sensor assemblies back-to-back with fisheye lenses, allowing it to capture 360° images, but at the cost of rapidly overheating. [Zach]’s teardown revealed a pretty sophisticated thermal design that at least attempts to deal with the excess heat, including an aluminum heat spreader built into the case, which would be the target of the mod.

He attached a custom copper heatsink to a section of the heat spreader, which had been carefully milled flat to provide the best thermal contact. [Zach] used a fancy boron nitride heat transfer paste and attached the heat sink to the spreader with epoxy. A separate aluminum enclosure was bonded to the copper heat sink, giving [Zach] a place to mount his audio sync and timecode recorder and providing extra thermal mass.

Does it help? It sure seems to; where [Zach] was previously getting about twenty minutes before thermal shutdown with both cameras running, the heatsink-adorned rig was able to run about six times longer, with the battery giving out first. True, the heatsink takes away from the original sleek lines of the camera and might make it tough to use while snowboarding or surfing, but it’s still more portable than some external camera heatsinks we’ve seen. And besides, the copper is pretty gorgeous. Continue reading “Copper Bling Keeps Camera Chill” →

Cyberpack Puts All The Radios Right On Your Back

September 25, 2024 by Dan Maloney 28 Comments

A disclaimer: Not a single cable tie was harmed in the making of this backpack cyberdeck, and considering that we lost count of the number of USB cables [Bag-Builds] used to connect everything in it, that’s a minor miracle.

The onboard hardware is substantial, starting with a Lattepanda Sigma SBC, a small WiFi travel router, a Samsung SSD, a pair of seven-port USB hubs, and a quartet of Anker USB battery banks. The software defined radio (SDR) gear includes a HackRF One, an Airspy Mini, a USRP B205mini, and a Nooelec NESDR with an active antenna. There are also three USB WiFi adapters, an AX210 WiFi/Bluetooth combo adapter, a uBlox GPS receiver, and a GPS-disciplined oscillator, both with QFH antennas. There’s also a CatSniffer multi-protocol IoT dongle and a Flipper Zero for good measure, and probably a bunch of other stuff we missed. Phew!

As for mounting all this stuff, [Bag-Builds] went the distance with a nicely designed internal frame system. Much of it is 3D printed, but the basic frame and a few rails are made from aluminum. The real hack here, though, is getting the proper USB cables for each connection. The cable lengths are just right so that nothing needs to get bundled up and cable-tied. The correct selection of adapters is a thing of beauty, too, with very little interference between the cables despite some pretty tightly packed gear.

What exactly you’d do with this cyberpack, other than stay the hell away from airports, police stations, and government buildings, isn’t exactly clear. But it sure seems like you’ve got plenty of options. And yes, we’re aware that this is a commercial product for which no build files are provided, but if you’re sufficiently inspired, we’re sure you could roll your own.

Continue reading “Cyberpack Puts All The Radios Right On Your Back” →

Most Powerful Laser Diodes, Now More Powerful

September 24, 2024 by Dan Maloney 31 Comments

Many hobbies seem to have a subset of participants who just can’t leave well enough alone. Think about hot rodders, who squeeze every bit of power out of engines they can, or PC overclockers, who often go to ridiculous ends to milk the maximum performance from a CPU. And so it goes in the world of lasers, where this avalanche driver module turns Nichia laser diodes into fire-breathing beasts.

OK, that last bit might be a little overstated, but there’s no denying the coolness of what laser jock [Les Wright] has accomplished here. In his endless quest for more optical power, [Les] happened upon a paper describing a simple driver circuit that can dump massive amounts of current into a laser diode to produce far more optical power than they’re designed for. [Les] ran with what few details the paper had and came up with a modified avalanche driver circuit, with a few niceties for easier testing, like accommodation for different avalanche transistors and a way to test laser diodes in addition to the Nichia. He also included an onboard current sensing network, making it easy to hook up a high-speed oscilloscope to monitor the performance of the driver.

For testing, [Les] used a high-voltage supply homebrewed from a Nixie inverter module along with a function generator to provide the pulses. The driver was able to push 80 amps into a Nichia NUBM47 diode for just a few nanoseconds, and when all the numbers were plugged in, the setup produced about 67 watts of optical power. Not one to let such power go to waste, [Les] followed up with some cool experiments in laser range finding and dye laser pumping, which you can check out in the video below. And check out our back catalog of [Les]’ many laser projects, from a sketchy tattoo-removal laser teardown to his acousto-optical filter experiments. Continue reading “Most Powerful Laser Diodes, Now More Powerful” →

Hackaday Links: September 22, 2024

September 22, 2024 by Dan Maloney 13 Comments

Thanks a lot, Elon. Or maybe not, depending on how this report that China used Starlink signals to detect low-observable targets pans out. There aren’t a lot of details, and we couldn’t find anything approximating a primary source, but it seems like the idea is based on forward scatter, which is when waves striking an object are deflected only a little bit. The test setup for this experiment was a ground-based receiver listening to the downlink signal from a Starlink satellite while a DJI Phantom 4 Pro drone was flown into the signal path. The drone was chosen because nobody had a spare F-22 or F-35 lying around, and its radar cross-section is about that of one of these stealth fighters. They claim that this passive detection method was able to make out details about the drone, but as with most reporting these days, this needs to be taken with an ample pinch of salt. Still, it’s an interesting development that may change things up in the stealth superiority field.

Continue reading “Hackaday Links: September 22, 2024” →

Steel Reinforcement Toughens Cracked Vintage Knobs

September 21, 2024 by Dan Maloney 8 Comments

Nothing can ruin a restoration project faster than broken knobs. Sure, that old “boat anchor” ham rig will work just fine with some modern knobs, but few and far between are the vintage electronics buffs that will settle for such aesthetic affrontery. But with new old stock knobs commanding dear prices, what’s the budget-conscious restorationist to do? Why, fix the cracked knobs yourself, of course.

At least that’s what [Level UP EE Lab] tried with his vintage Heahkit DX60 ham transmitter, with pretty impressive results. The knobs on this early-60s radio had all cracked thanks to years of over-tightening the set screws. To strengthen the knobs, he found some shaft collars with a 1/4″ inside diameter and an appropriate set screw. The backside of the knob was milled out to make room for the insert, which was then glued firmly in place with everyone’s go-to adhesive, JB Weld. [Level UP] chose the “Plastibonder” product, which turns out not to be an epoxy but rather a two-part urethane resin, which despite some initial difficulties flowed nicely around the shaft collar and filled the milled-out space inside the knob. The resin also flowed into the channels milled into the outside diameter of the shaft collars, which are intended to grip the hardened resin better and prevent future knob spinning.

It’s a pretty straightforward repair if a bit fussy, but the result is knobs that perfectly match the radio and still have the patina of 60-plus years of use. We’ll keep this technique in mind for our next restoration, or even just an everyday repair. Of course, for less demanding applications, there are always 3D printed knobs.

Continue reading “Steel Reinforcement Toughens Cracked Vintage Knobs” →

Laser Fault Injection, Now With Optional Decapping

September 20, 2024 by Dan Maloney 3 Comments

Whether the goal is reverse engineering, black hat exploitation, or just simple curiosity, getting inside the packages that protect integrated circuits has long been the Holy Grail of hacking. It isn’t easy, though; those inscrutable black epoxy blobs don’t give up their secrets easily, with most decapping methods being some combination of toxic and dangerous. Isn’t there something better than acid baths and spinning bits of tungsten carbide?

[Janne] over at Fraktal thinks so, and the answer he came up with is laser decapping. Specifically, this is an extension of the laser fault injection setup we recently covered, which uses a galvanometer-scanned IR laser to induce glitches in decapped microcontrollers to get past whatever security may be baked into the silicon. The current article continues that work and begins with a long and thorough review of various IC packaging technologies, including the important anatomical differences. There’s also a great review of the pros and cons of many decapping methods, covering everything from the chemical decomposition of epoxy resins to thermal methods. That’s followed by specific instructions on using the LFI rig to gradually ablate the epoxy and expose the die, which is then ready to reveal its secrets.

The benefit of leveraging the LFI rig for decapping is obvious — it’s an all-in-one tool for gaining access and executing fault injection. The usual caveats apply, of course, especially concerning safety; you’ll obviously want to avoid breathing the vaporized epoxy and remember that lasers and retinas don’t mix. But with due diligence, having a single low-cost tool to explore the innards of chips seems like a big win to us.

Mothbox Watches Bugs, So You — Or Your Grad Students — Don’t Have To

September 19, 2024 by Dan Maloney 8 Comments

To the extent that one has strong feelings about insects, they tend toward the extremes of a spectrum that runs from a complete fascination with their diversity and the specializations they’ve evolved to exploit unique and ultra-narrow ecological niches, and “Eww, ick! Kill it!” It’s pretty clear that [Dr. Andy Quitmeyer] and his team tend toward the former, and while they love their bugs, spending all night watching them is a tough enough gig that they came up with Mothbox, the automated insect monitor.

Insect censuses are valuable tools for assessing the state of an ecosystem, especially insects’ vast numbers, short lifespan, and proximity to the base of the food chain. Mothbox is designed to be deployed in insect-rich environments and automatically recognize and tally the moths it sees. It uses an Arducam and Raspberry Pi for image capture, plus an array of UV and visible LEDs, all in a weatherproof enclosure. The moths are attracted to the light and fly between the camera and a plain white background, where an image is captured. YOLO v8 locates all the moths in the image, crops them out, and sends them to BioCLIP, a vision model for organismal biology that appears similar to something we’ve seen before. The model automatically sorts the moths by taxonomic features and keeps a running tally of which species it sees.

Mothbox is open source and the site has a ton of build information if you’re keen to start bug hunting, plus plenty of pictures of actual deployments, which should serve as nightmare fuel to the insectophobes out there.