Author: Dan Maloney

3311 Articles

Making Sure Your Patch Cables Are Ready For RF Work

January 8, 2025 by 3 Comments

How do you know that your patch cables are good? For simple jumper wires, a multimeter is about all you need to know for sure. But things can get weird in the RF world, in which case you might want to keep these coaxial patch cable testing tips in mind.

Of course, no matter how high the frequency, the basics still apply, and [FesZ] points out in the video below that you can still get a lot of mileage out of the Mark 1 eyeball and a simple DMM. Visual inspection of the cable and terminations can reveal a lot, as can continuity measurements on both the inner and outer conductors. Checking for shorts between conductors is important, too. But just because the cable reads good at DC doesn’t mean that problems aren’t still lurking. That’s when [FesZ] recommends breaking out a vector network analyzer like the NanoVNA. This tool will allow you to measure the cable’s attenuation and return loss parameters across the frequency range over which the cable will be used.

For stubborn problems, or just for funsies, there’s also time-domain reflectometry, which can be done with a pulse generator and an oscilloscope to characterize impedance discontinuities in the cable. We’ve covered simple TDR measurement techniques before, but [FesZ] showed a neat trick called time-domain transformation, which uses VNA data to visualize the impedance profile of the whole cable assembly, including its terminations.

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Rethinking Your Jellybean Op Amps

January 6, 2025 by 44 Comments

Are your jellybeans getting stale? [lcamtuf] thinks so, and his guide to choosing op-amps makes a good case for rethinking what parts you should keep in stock.

For readers of a certain vintage, the term “operational amplifier” is almost synonymous with the LM741 or LM324, and with good reason. This is despite the limitations these chips have, including the need for bipolar power supplies at relatively high voltages and the need to limit the input voltage range lest clipping and distortion occur. These chips have appeared in countless designs over the nearly 60 years that they’ve been available, and the Internet is littered with examples of circuits using them.

For [lcamtuf], the abundance of designs for these dated chips is exactly the problem, as it leads to a “copy-paste” design culture despite the far more capable and modern op-amps that are readily available. His list of preferred jellybeans includes the OPA2323, favored thanks to its lower single-supply voltage range, rail-to-rail input and output, and decent output current. The article also discussed the pros and cons of FET input, frequency response and slew rate, and the relative unimportance of internal noise, pointing out that most modern op-amps will probably be the least thermally noisy part in your circuit.

None of this is to take away from how important the 741 and other early op-amps were, of course. They are venerable chips that still have their place, and we expect they’ll be showing up in designs for many decades to come. This is just food for thought, and [lcamtuf] makes a good case for rethinking your analog designs while cluing us in on what really matters when choosing an op-amp.

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Hackaday Links: January 5, 2025

January 5, 2025 by 4 Comments

Good news this week from the Sun’s far side as the Parker Solar Probe checked in after its speedrun through our star’s corona. Parker became the fastest human-made object ever — aside from the manhole cover, of course — as it fell into the Sun’s gravity well on Christmas Eve to pass within 6.1 million kilometers of the surface, in an attempt to study the extremely dynamic environment of the solar atmosphere. Similar to how manned spacecraft returning to Earth are blacked out from radio communications, the plasma soup Parker flew through meant everything it would do during the pass had to be autonomous, and we wouldn’t know how it went until the probe cleared the high-energy zone. The probe pinged Earth with a quick “I’m OK” message on December 26, and checked in with the Deep Space Network as scheduled on January 1, dumping telemetry data that indicated the spacecraft not only survived its brush with the corona but that every instrument performed as expected during the pass. The scientific data from the instruments won’t be downloaded until the probe is in a little better position, and then Parker will get to do the whole thing again twice more in 2025. Continue reading “Hackaday Links: January 5, 2025” →

Pi Pico Makes SSTV Reception A Snap

January 4, 2025 by 10 Comments

There’s a paradox in amateur radio: after all the time and effort spent getting a license and all the expense of getting some gear together, some new hams suddenly find that they don’t have a lot to talk about when they get in front of the mic. While that can be awkward, it’s not a deal-breaker by any means, especially when this Pi Pico SSTV decoder makes it cheap and easy to get into slow-scan television.

There’s not much to [Jon Dawson]’s SSTV decoder. Audio from a single-sideband receiver goes through a biasing network and into the Pico’s A/D input. The decoder can handle both Martin and Scottie SSTV protocols, with results displayed on a TFT LCD screen. The magic is in the software, of course, and [Jon] provides a good explanation of the algorithms he used, as well as some of the challenges he faced, such as reliably detecting which protocol is being used. He also implemented correction for “slant,” which occurs when the transmitter sample rate drifts relative to the receiver. Fixing that requires measuring the time it took to transmit each line and adjusting the timing of the decoder to match. The results are dramatic, and it clears up one of the main sources of SSTV artifacts.

We think this is a great build, and simple enough that anyone can try it. The best part is that since it’s receive-only, it doesn’t require a license, although [Jon] says he’s working on an encoder and transmitter too. We’re looking forward to that, but in the meantime, you might just be able to use this to capture some space memes.

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Dress Up Your 3D Prints With Toner-Transfer Labels

January 2, 2025 by 25 Comments

We’ve always found the various methods for adding text and graphics to 3D prints somewhat underwhelming. Embossed or debossed characters are fuzzy, at best, and multi-color printers always seem to bleed one color into the next. Still, the need for labels and logos is common enough that it’s worth exploring other methods, such as this easy toner transfer trick.

Home PCB makers will probably find the method [Squalius] describes in the video below very familiar, and with good reason. We’ve seen toner transfer used to mask PCBs before etching, and the basic process here is very similar. It starts with printing the desired graphics on regular paper using a laser printer; don’t forget to mirror the print. The printed surface is scuffed up a bit, carefully cleaned, and coated with a thick layer of liquid acrylic medium, of the kind used in paint pouring. The mirrored print is carefully laid on the acrylic, toner-side down, and more medium is brushed on the back of the paper. After the print dries, the paper is removed with a little water and some gentle friction, leaving the toner behind. A coat of polyurethane protects the artwork reasonably well.

[Squalius] has tested the method with PLA and PETG and reports good results. The text is clear and sharp, and even fine text and dithered graphics look pretty good. Durability could be better, and [Squalius] is looking for alternative products that might work better for high-wear applications. It looks like it works best on lightly textured surfaces, too, as opposed to surfaces with layer lines. We’d love to see if color laser prints work, too; [Squalius] says that’s in the works, and we’ve seen examples before that are reason for optimism.

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Lowering Your Noise Floor, The Easy Way

December 31, 2024 by 35 Comments

If there’s anything more annoying to an amateur radio operator than noise, we’re not sure what it could be. We’re talking about radio frequency noise, of course, the random broadband emissions that threaten to make it almost impossible to work the bands and pick out weak signals. This man-made interference is known as “QRM” in ham parlance, and it has become almost intolerable of late, as poorly engineered switch-mode power supplies have become more common.

But hams love a technical challenge, so when a nasty case of QRM raised its ugly head, [Kevin Loughlin (KB9RLW)] fought back. With an unacceptable noise floor of S8, he went on a search for the guilty party, and in the simplest way possible — he started flipping circuit breakers. Sure, he could have pulled out something fancier like a TinySA spectrum analyzer, but with his HF rig on and blasting white noise, it was far easier to just work through the circuits one by one to narrow the source down. His noise problem went away with the living room breaker, which led to pulling plugs one by one until he located the culprit: a Roomba vacuum’s charging station.

Yes, this is a simple trick, but one that’s worth remembering as at least a first pass when QRM problems creep up. It probably won’t help if the source is coming from a neighbor’s house, but it’s a least worth a shot before going to more involved steps. As for remediation, [Kevin] opts to just unplug the Roomba when he wants to work the bands, but if you find that something like an Ethernet cable is causing your QRM issue, you might have to try different measures.

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Ball Nut Modification Charts A Middle Course Between Building And Buying

December 29, 2024 by 7 Comments

A lot of the projects we feature here on Hackaday engender the classic “build versus buy” argument. We’ve always been puzzled by that; if anyone can appreciate the sheer joy of making something rather than buying it, it should be our readers. But there’s something to be said for buying the stuff you can buy and concentrating your effort on the bespoke aspects of the project. It’s perhaps not as exciting, but needs must, oftentimes.

Let’s not forget there’s a third way though, which [Andy] explores with this ball nut modification project. Keen-eyed readers will recall [Andy]’s recent scratch-built ball screw build, in service of some top-secret, hush-hush project related to world domination and total subjugation of humanity. His homebrew efforts in this regard were a great lesson in how to machine a complex mechanism to work in a constrained space. Still, it left folks wondering why he’d go to all the trouble when he could have just trimmed an off-the-shelf part down to size. So, he decided to give that a try.

Continue reading “Ball Nut Modification Charts A Middle Course Between Building And Buying” →