Author: Dan Maloney

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Hackaday Links: March 23, 2025

March 23, 2025 by 9 Comments

What a long, strange trip it’s been for NASA astronauts Suni Williams and Bruce Wilmore, who finally completed their eight-day jaunt to space after 289 days. The duo returned to Earth from the ISS on Tuesday along with two other returning astronauts in a picture-perfect splashdown, complete with a dolphin-welcoming committee. For the benefit of those living under rocks these past nine months, Williams and Wilmore slipped the surly bonds way back in June on the first crewed test flight of the Boeing Starliner, bound for a short stay on the ISS before a planned return in the same spacecraft. Alas, all did not go to plan as their ride developed some mechanical difficulties on the way upstairs, and so rather than risk their lives on a return in a questionable capsule, NASA had them cool their heels for a couple of months while Starliner headed home without them.

There’s been a lot of talk about how Butch and Suni were “stranded,” but that doesn’t seem fair to us. Sure, their stay on the ISS was unplanned, or at least it wasn’t Plan A; we’re sure this is always a contingency NASA allows for when planning missions. Also unfortunate is the fact that they didn’t get paid overtime for the stay, not that you’d expect they would. But on the other hand, if you’re going to get stuck on a work trip, it might as well be at the world’s most exclusive and expensive resort.

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Benchtop Haber-Bosch Makes Ammonia At Home

March 21, 2025 by 23 Comments

Humans weren’t the first organisms on this planet to figure out how to turn the abundance of nitrogen in the atmosphere into a chemically useful form; that honor goes to some microbes that learned how to make the most of the primordial soup they called home. But to our credit, once [Messrs. Haber and Bosch] figured out how to make ammonia from thin air, we really went gangbusters on it, to the tune of 8 million tons per year of the stuff.

While it’s not likely that [benchtop take on the Haber-Bosch process demonstrated by [Marb’s lab] will turn out more than the barest fraction of that, it’s still pretty cool to see the ammonia-making process executed in such an up close and personal way. The industrial version of Haber-Bosch uses heat, pressure, and catalysts to overcome the objections of diatomic  nitrogen to splitting apart and forming NH3; [Marb]’s version does much the same, albeit at tamer pressures.

[Marb]’s process starts with hydrogen made by dripping sulfuric acid onto zinc strips and drying it through a bed of silica gel. The dried hydrogen then makes its way into a quartz glass reaction tube, which is heated by a modified camp stove. Directly above the flame is a ceramic boat filled with catalyst, which is a mixture of aluminum oxide and iron powder; does that sound like the recipe for thermite to anyone else?

A vial of Berthelot’s reagent, which [Marb] used in his recent blood ammonia assay, indicates when ammonia is produced. To start a run, [Marb] first purges the apparatus with nitrogen, to prevent any hydrogen-related catastrophes. After starting the hydrogen generator and flaring off the excess, he heats up the catalyst bed and starts pushing pure nitrogen through the chamber. In short order the Berthelot reagent starts turning dark blue, indicating the production of ammonia.

It’s a great demonstration of the process, but what we like about it is the fantastic tips about building lab apparatus on the cheap. Particularly the idea of using hardware store pipe clamps to secure glassware; the mold-it-yourself silicone stoppers were cool too.

Continue reading “Benchtop Haber-Bosch Makes Ammonia At Home” →

Cheap Endoscopic Camera Helps Automate Pressure Advance Calibration

March 21, 2025 by 27 Comments

The difference between 3D printing and good 3D printing comes down to attention to detail. There are so many settings and so many variables, each of which seems to impact the other to a degree that can make setting things up a maddening process. That makes anything that simplifies the process, such as this computer vision pressure advance attachment, a welcome addition to the printing toolchain.

If you haven’t run into the term “pressure advance” for FDM printing before, fear not; it’s pretty intuitive. It’s just a way to compensate for the elasticity of the molten plastic column in the extruder, which can cause variations in the amount of material deposited when the print head acceleration changes, such as at corners or when starting a new layer.

To automate his pressure advance calibration process, [Marius Wachtler] attached one of those dirt-cheap endoscope cameras to the print head of his modified Ender 3, pointing straight down and square with the bed. A test grid is printed in a corner of the bed, with each arm printed using a slightly different pressure advance setting. The camera takes a photo of the pattern, which is processed by computer vision to remove the background and measure the thickness of each line. The line with the least variation wins, and the pressure advance setting used to print that line is used for the rest of the print — no blubs, no blebs.

We’ve seen other pressure-advanced calibrators before, but we like this one because it seems so cheap and easy to put together. True, it does mean sending images off to the cloud for analysis, but that seems a small price to pay for the convenience. And [Marius] is hopeful that he’ll be able to run the model locally at some point; we’re looking forward to that.

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Chemistry Meets Mechatronics In This Engaging Art Piece

March 20, 2025 by 6 Comments

There’s a classic grade school science experiment that involves extracting juice from red cabbage leaves and using it as a pH indicator. It relies on anthocyanins, pigmented compounds that give the cabbage its vibrant color but can change depending on the acidity of the environment they’re in, from pink in acidic conditions to green at higher pH. And anthocyanins are exactly what power this unusual kinetic art piece.

Even before it goes into action, [Nathalie Gebert]’s Anthofluid is pretty cool to look at. The “canvas” of the piece is a thin chamber formed by plexiglass sheets, one of which is perforated by an array of electrodes. A quartet of peristaltic pumps fills the chamber with a solution of red cabbage juice from a large reservoir, itself a mesmerizing process as the purple fluid meanders between the walls of the chamber and snakes around and between the electrodes. Once the chamber is full, an X-Y gantry behind the rear wall moves to a random set of electrodes, deploying a pair of conductors to complete the circuit. When a current is applied, tendrils of green and red appear, not by a pH change but rather by the oxidation and reduction reactions occurring at the positive and negative electrodes. The colors gently waft up through the pale purple solution before fading away into nothingness. Check out the video below for the very cool results.

We find Anthofluid terribly creative, especially in the use of such an unusual medium as red cabbage juice. We also appreciate the collision of chemistry, electricity, and mechatronics to make a piece of art that’s so kinetic but also so relaxing at the same time. It’s the same feeling that [Nathalie]’s previous art piece gave us as it created images on screens of moving thread. Continue reading “Chemistry Meets Mechatronics In This Engaging Art Piece” →

World’s Smallest Blinky, Now Even Smaller

March 19, 2025 by 29 Comments

Here at Hackaday, it’s a pretty safe bet that putting “World’s smallest” in the title of an article will instantly attract comments claiming that someone else built a far smaller version of the same thing. But that’s OK, because if there’s something smaller than this nearly microscopic LED blinky build, we definitely want to know about it.

The reason behind [Mike Roller]’s build is simple: he wanted to build something smaller than the previous smallest blinky. The 3.2-mm x 2.5-mm footprint of that effort is a tough act to follow, but technology has advanced somewhat in the last seven years, and [Mike] took advantage of that by basing his design on an ATtiny20 microcontroller in a WLCSP package and an 0201 LED, along with a current-limiting resistor and a decoupling capacitor. Powering the project is a 220-μF tantalum capacitor, which at a relatively whopping 3.2 mm x 1.6 mm determines the size of the PCB, which [Mike] insisted on using.

Assembling the project was challenging, to say the least. [Mike] originally tried a laboratory hot plate to reflow the board, but when the magnetic stirrer played havoc with the parts, he switched to a hot-air rework station with a very low airflow. Programming the microcontroller almost seemed like it was more of a challenge; when the pogo pins he was planning to use proved too large for the job he tacked leads made from 38-gauge magnet wire to the board with the aid of a micro hot air tool.

After building version one, [Mike] realized that even smaller components were available, so there’s now a 2.4 mm x 1.5 mm version using an 01005 LED. We suspect there’ll be a version 3.0 soon, though — he mentions that the new TI ultra-small microcontrollers weren’t available yet when he pulled this off, and no doubt he’ll want to take a stab at this again.

From The Ashes: Coal Ash May Offer Rich Source Of Rare Earth Elements

March 19, 2025 by 42 Comments

For most of history, the world got along fine without the rare earth elements. We knew they existed, we knew they weren’t really all that rare, and we really didn’t have much use for them — until we discovered just how useful they are and made ourselves absolutely dependent on them, to the point where not having them would literally grind the world to a halt.

This dependency has spurred a search for caches of rare earth elements in the strangest of places, from muddy sediments on the sea floor to asteroids. But there’s one potential source that’s much closer to home: coal ash waste. According to a study from the University of Texas Austin, the 5 gigatonnes of coal ash produced in the United States between 1950 and 2021 might contain as much as $8.4 billion worth of REEYSc — that’s the 16 lanthanide rare earth elements plus yttrium and scandium, transition metals that aren’t strictly rare earths but are geologically associated with them and useful in many of the same ways. Continue reading “From The Ashes: Coal Ash May Offer Rich Source Of Rare Earth Elements” →

Ask Hackaday: What Would You Do With The World’s Smallest Microcontroller?

March 17, 2025 by 94 Comments

It’s generally pretty easy to spot a microcontroller on a PCB. There are clues aplenty: the more-or-less central location, the nearby crystal oscillator, the maze of supporting passives, and perhaps even an obvious flash chip lurking about. The dead giveaway, though, is all those traces leading to the chip, betraying its primacy in the circuit. As all roads lead to Rome, so it often is with microcontrollers.

It looks like that may be about to change, though, based on Texas Instruments’ recent announcement of a line of incredibly small Arm-based microcontrollers. The video below shows off just how small the MSPM0 line can be, ranging from a relatively gigantic TSSOP-20 case down to an eight-pin BGA package that measures only 1.6 mm by 0.86 mm. That’s essentially the size of an 0603 SMD resistor, a tiny footprint for a 24-MHz Cortex M0+ MCU with 16-kB of flash, 1-kB of SRAM, and a 12-bit ADC. The larger packages obviously have more GPIO brought out to pins, but even the eight-pin versions support six IO lines.

Of course, it’s hard not to write about a specific product without sounding like you’re shilling for the company, but being first to market with an MCU in this size range is certainly newsworthy. We’re sure other manufacturers will follow suit soon enough, but for now, we want to know how you would go about using a microcontroller the size of a resistor. The promo video hints at TI’s target market for these or compact wearables by showing them used in earbuds, but we suspect the Hackaday community will come up with all sorts of creative and fun ways to put these to use — shoutout to [mitxela], whose habit of building impossibly small electronic jewelry might be a good use case for something like this.

There may even be some nefarious use cases for a microcontroller this small. We were skeptical of the story about “spy chips” on PC motherboards, but a microcontroller that can pass for an SMD resistor might change that equation a bit. There’s also the concept of “Oreo construction” that these chips might make a lot easier. A board with a microcontroller embedded within it could be a real security risk, but on the other hand, it could make for some very interesting applications.

What’s your take on this? Can you think of applications where something this small is enabling? Or are microcontrollers that are likely to join the dust motes at the back of your bench after a poorly timed sneeze a bridge too far? Sound off in the comments below.

Continue reading “Ask Hackaday: What Would You Do With The World’s Smallest Microcontroller?” →